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I have a Honda ES6500 generator, when it gets hot I loose governor control. I think the crankshaft gear that drives the governor is slipping on the crankshaft. Has anyone encountered this problem? email:acpower@roadrunner.com

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6ya6ya
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Posted on Jan 02, 2017

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spekgt
  • 60 Answers

SOURCE: My Honda ES6500 watt generator keeps blowing 15 amp fuse

Hi there .
In my opinion you should remove the starter and check the starter first . After you remove the starter get a good 12v battery and 2 wires and test the starter . Make sure to not invert polarity . After you touch the wires on the contactor (small solenoid on the side) see if the overrunnig (part with gears) comes out easy and with no obstruction . If the overrunning does not come out you could have a bad contactor (part # 31204-ZA0-003) or a bad starter (part # 31200-ZA0-701) .
Hope this help

Posted on Sep 02, 2009

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GeneratorDan
  • 44 Answers

SOURCE: I need a repair manual

Try ebay thats were i go to find a hard to find manual. Hang onto that generator those es 6500 s are hard to come by . Hope this info helps

Posted on Nov 07, 2010

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Instructions from service manual:

Install Crankshaft and Camshaft

1. Lubricate the cylinder bearing/oil seal with engine oil.

2. Install intake and exhaust valve tappets.

3. Support both ends of the crankshaft, and carefully install into the cylinder.
NOTE: The counterbalance system, if equipped, must be assembled to the crankshaft before installing into the cylinder.

4. Assemble connecting rod assembly to crankshaft.

5. Install the timing gear to the crankshaft with timing mark out. The flange of the gear must face the counterweight link, if equipped.

6. Install camshaft, making sure tappets clear cam lobes. Timing marks (A, Figures 6, 7, 8) must align.

7. On horizontal crankshaft engines, make sure the paddle on the governor shaft (B, Figure 6) is rotated in line with the governor cup inside the crankcase cover.

8. On vertical crankshaft engines, assemble governor gear/oil slinger (B, Figures 7 and 8) to camshaft. Make sure the paddle on
the governor shaft is contacting the governor cup (C).


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Apr 07, 2015 | Garden

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Does anyone know how to clear error codes for a honda es6500 generator


Depending on generator the error code is a wrong set governor, or a GFI on the electric side of unit. Push the reset button on the GFI an that should clear it. If not you will need a dealer.

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How do i remove the starter on a Honda ES6500 generator


Remove ground wire from battery post. Make sure unit is off too. Remove start wire and cable from starter and both bolts. Reinstall in reverse order.

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I need a repair manual for a Honda ES6500 generator, can you tell me were to find it.


Try ebay thats were i go to find a hard to find manual. Hang onto that generator those es 6500 s are hard to come by . Hope this info helps

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1 Answer

My Honda ES6500 watt generator keeps blowing 15 amp fuse


Hi there .
In my opinion you should remove the starter and check the starter first . After you remove the starter get a good 12v battery and 2 wires and test the starter . Make sure to not invert polarity . After you touch the wires on the contactor (small solenoid on the side) see if the overrunnig (part with gears) comes out easy and with no obstruction . If the overrunning does not come out you could have a bad contactor (part # 31204-ZA0-003) or a bad starter (part # 31200-ZA0-701) .
Hope this help

Aug 27, 2009 | Electrical Supplies

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