Question about Hoover U6616-900 WindTunnel Bagless Upright Vacuum

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Self propelled cable

I can see that the cable is broken that controls the self propelled motor. But I can't figure out how to remove the the top cover that will give me access to repair. Any thoughts?

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  • Jacob Malone Apr 19, 2008

    I also have a broken cable (or one that has come loose) and cannot find a manual to describe how to get to the lower end of the cable to make the repair.

  • Anonymous May 11, 2008

    My cable is frayed and broken too. Seems that this is a weak spot on this vacuum.

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Self propelled cable (by 2 users)
Posted by raider84 on Apr 05, 2008
I can see that the cable is broken that controls the self propelled motor. But I can't figure out how to remove the top cover that will give me access to repair. Any thoughts?
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1 Other User Has the Same Problem Comment by Dr_Jake, posted on Apr 19, 2008 I also have a broken cable (or one that has come loose) and cannot find a manual to describe how to get to the lower end of the cable to make the repair. Hello,
I would advise you to ALWAYS to FIRST UNPLUG YOUR VACUUM before beginning any service procedure.
Hoover U6616-900 Windtunnel Bagless Upright
I would contact either the local vac dealer or to contact the Hoover Factory or Manufacturer to get the owner’s manual to get an exploded view of the self propelled cable or have the email or fax the information that you need, but they should be able to send you an owner’s manual so you can try to fix it yourself. You don’t want to exceed the repairs cost to the price of what you paid for it. The decision should be yours, example: if the repairs costs are $200.00 and you paid $279.99 then @ that point you would have to decide if the repair costs are worth or do you want to pay the lower cost of repair and continue on. Just a suggestion... You may want to check with your local vac dealer. So if you need further assistance, please feel free to contact your local vacuum cleaner dealer in your area or in the yellow pages, or contact the factory phone number or website to further assist you with your questions.
http://www.hoover.com Telephone
Contact our Customer Service Department at 1.330.499.9499
Monday through Friday
8 a.m. - 7 p.m. EST

Don – The Vac Man
Go Ahead. Use Us.

Posted on May 07, 2008

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How to Change Actuator on Hoover Self-Propel vacuum Cleaner - Step by Step This is a notorious problem for the Hoover WindTunnel Self-Propelled Models. What happpens is that the handle of the vacuum that controls the transmission is controlled by an actuator arm that is attached to a cable that runs down through the machine. The poor design of this self propelled system is design in such a way that if you pick up the vacuum using the handle (this is natural way to do it, I'm guilty of this as well), it puts too much strain on the actuator arm that controls the self-propelled mechanism, and causes the nut, washer, and screw to strip right out of the actuator arm. This explains why your handle is so loose. You may verify this by looking at the gap between the upright body, and the lower agitator housing, right where the vacuum pivots when you step on the handle release pedal. You should see when you move the handle up and down that the cable and nut are the only parts moving, and you should be able to see where the nut did sit inside of the actuator arm before it was stripped. The good news is that this is a relatively inexpensive part, and the repair is really not that difficult.

I will explain step by step, and include pictures so that you may see how to replace the part that's broken.
Always be sure your vacuum is unplugged from the electrical outlet before performing any kind of service!
Tools and materials:
Torx bit or driver size T-25
Flat blade screwdriver
Phillips screwdriver
Actuator arm – Hoover part number 43143046

Here's the picture of the part that probably needs to be replaced.
hoover-self-propel-fix-7-300x132.jpg
Step 1. Place your vacuum cleaner upside down with handle resting on the floor and brush roll housing resting on a work bench.
Remove 4 screws from rug plate and set rug plate aside.
hoover-self-propel-actuator-fix-1-300x225.jpg
Step 2.
Remove power drive belt, brush roll belt and brush roll.

hoover-self-propel-actuator-fix-2-300x225.jpg
Step 4.
Remove 6 screws as shown. Also remove duct hose cover and small plastic section that was under brush roll in upper left corner.

hoover-self-propel-actuator-fix-3-300x225.jpg
Step 5.
Place vacuum right side up on top of work bench with handle all the way back. Using a flat blade screwdriver; gently pry the top cover away from the bottom housing in the area shown by(#1) arrows. Leave the 2 adjustment knobs(#2) in place.

hoover-self-propel-actuator-fix-4-300x225.jpg
Step 6. If the self-propel adjustment cable HAS NOT broken away from the actuator arm, proceed as follows; mark the position of the cable(#1) in relation to the cable retainer with a black magic marker to avoid having to readjust the cable position. Remove the screw(#2) (usually a Torx T-25 size screw) and cable retainer. Next, using a flat blade screwdriver; slide the ‘C’ ring (#3) off the metal post. Bend the metal bracket up off the post just enough so you can lift the damaged actuator up and off the post. Slide your new actuator arm back over the metal post. Slide the ‘C’ ring back over the post.Lock the self- propel cable back in place with screw and retainer. Test to ensure the power drive is adjusted correctly; CAUTION, YOU ARE ABOUT TO COME VERY CLOSE TO MOVING MACHINERY, NO NECKTIES, NECKLACES, LOOSE SHIRT TAILS,UNACCOUNTED FOR TOOLS OR CLUMSY FINGERS ARE ALLOWED FOR THIS NEXT STEP!!! Reinstall the power drive belt, plug your vacuum cleaner back in and turn it on. Check to make sure the handle is in the neutral position; observe that the power drive is NOT moving. Push the handle slightly forward. You should see the power drive wheels move in the forward position. Pull the handle back, you should see the power drive wheels move in the reverse position. Some finer adjustment may be necessary.
If the power drive cable has broken away from the old actuator; just try to get the new actuator arm as straight as possible. Using the handle and while observing the cable moving back and forth through the retainer area; move the cable all the way forward, then pull it all the back, try to gauge where the middle of the forward and reverse position would be and lock the cable down. Perform testing procedure as in previous paragraph. Again, some fine readjustment may be necessary.

hoover-self-propel-actuator-fix-5-300x225.jpg
I hope that this was helpful. I'm am 99% sure that this will fix your problem, but if for any reason it doesn't, please feel free to use the Clarification Request Form here on Fixya, and explain why this didn't work. Please feel free to logon to our website, http://www.govacuum.com/ if you need any parts for your Windtunnel.
If you can't find a particular part, more then likely we have it, just feel free to give us a call.

If this repair was hepful to you please be sure to rate the repair as helpful by clicking the Thumbs Up Icons in the top right hand corner.

Thanks again,

Chris J.
GoVacuum

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