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My 49cc quad bike is new wont start have changed the coil and plug but no spark tried diconnecting the kill switch

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Maybe re-check the gap between the coil and the flywheel? x2 business cards is a good gap for those.

Posted on Sep 06, 2010

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Hi, I do a lot with these bikes, I think if you are getting a weak spark there is a couple things to check. First, do you understand how it builds the power to create the spark? The magnet in the flywheel has to be very close to the magnito or coil, if the gap is too much it will cause a weak spark, if the magnet is weak, weak spark, if the coil is shorting internally, weak spark. If the plug wire is damaged, weak spark. I hope this helps you.

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I'm not familiar with all quads and all the kill switch locations. Does it have a tip-over kill switch? Is it working? Is the quad in neutral? Is the neutral light on? Many engines will not spark if the neutral light is not on. Are the headlights off when starting?

How good is your battery? A low battery can kill spark. Test for spark by grounding the threads of the plug against the cylinder. Have a friend kick the bike while you watch for spark. Assuming no spark, then check all the kill switches with an Ohmmeter to be sure each switch is working properly. Sometimes a switch goes bad. Try disconnecting all kill switches then check spark.

Check the wiring harness, even under the gas tank and seat. Are all the connectors clean and with a tight connection? Any abraded wires? Check the ignition switch also. The switch can go bad as well. Are the flywheel coils good > is the battery getting a charge?

Still no spark? If CDI then get it checked.
If points then file or replace them along with a new condensor and reset the gap then time the engine. >> I hope this helps.

Please rate this answer. Thanks trsrhntr!

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