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O-ring belt is too short

O-ring tensioning belt is too too short

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Replacing an alternator belt on a 2006 kia sorento


In most cases there is one tensioner that is spring loaded, you use a tool to push or pull the tensioner away from the belt to release the tension.
Make sure you have a diagram of how the belt is routed before you remove it.

Apr 14, 2013 | 2006 Kia Sedona

1 Answer

Dynamo belt instructions


this model is simple ,14mm ring spanner on idles /tensioner with another spanner locked into the back and turn the nut anticlockwise to take the tension ,also on these models is another idler with a nut and 1/4 drive square after fitting the belt then you can adjust the tension a bitwith this one sometimes with anew adjuster tensioner i slacken this first as well when fitting the belt .

Mar 09, 2013 | 2001 Citroen Xsara Picasso

1 Answer

Water pump 2000 3.0 liter dodge caravan


For The 3.0 Motor. (3.3 Way down the line.)

Drain cooling system.
Remove timing belt. Refer to Engine for procedure.
Remove water pump mounting bolts.
Separate pump from water inlet pipe and remove water pump.

Timing Belt Removal
Raise vehicle and remove accessory drive belt splash shield (Fig. 66).
Remove accessory drive belts.
Remove crankshaft pulley and damper (Fig. 68).
Support engine and remove right side engine mount.
Remove engine support bracket (Fig. 67).
Remove timing belt covers (Fig. 67).
Mark belt running direction for installation (Fig. 69).
Loosen timing belt tensioner bolt (Fig. 71) and remove timing belt.
Remove crankshaft sprocket flange shield (Fig. 68). CAMSHAFT SPROCKETS To remove camshaft sprockets
Hold camshaft sprocket with Spanner Tool MB-990775. Loosen and remove bolt and washer (Fig. 70).
Remove camshaft sprocket from camshaft. To install camshaft sprockets:
Place camshaft sprocket on camshaft.
Install bolt and washer to camshaft. Using Spanner Tool MB-990775, hold camshaft sprocket and torque bolt to 95 Nm (70 ft. lbs.) (Fig. 70). TIMING BELT TENSIONER
Install timing belt tensioner and tensioner spring.
Hook spring upper end to water pump pin and lower end to tensioner bracket with hook out (Fig. 71).
Turn timing belt tensioner counterclockwise full travel in adjustment slot and tighten bolt to temporarily hold this position (Fig. 72).

INSTALLATION


Install timing belt on crankshaft sprocket and keep belt tight on tension side (Fig. 69). Install belt on the front (radiator side) camshaft sprocket. Install belt on the water pump pulley, rear camshaft sprocket and finally on the timing belt tensioner.
Rotate the front camshaft sprocket in opposite direction to take up belt slack. Check that all timing marks are aligned (Fig. 69).
Install crankshaft sprocket flange (Fig. 68).
Loosen tensioner bolt and allow spring to tension timing belt.
Turn crankshaft two full turns in clockwise direction. Turn smoothly and in clockwise direction ONLY.
Align the timing marks on the sprockets and tighten the timing belt tensioner locking bolt to 28 Nm (250 in. lbs.) torque.
Install timing belt covers.
Install engine support bracket.
Install right side engine mount.
Install crankshaft damper and pulleys (Fig. 68). Tighten damper center bolt to 135 Nm (100 ft. lbs.) .
Install accessory drive belts.
Install accessory drive belt splash shield (Fig. 66).

Be sure to also replace all the cam and crank seals why you are there. Might as well put a belt on too.

FOR THE 3.3 OR 3.8 MOTORS.

Drain Cooling System.
Remove accessory drive belt.
Remove right front lower fender shield.
Remove water pump pulley bolts and remove pulley.
Remove water pump mounting screws. Remove water pump.
Remove and discard O-ring seal.
Clean O-ring groove and O-ring surfaces on pump and chain case cover. Take care not to scratch or gouge sealing surface

Installation

Install new O-ring into groove.
Install water pump to chain case cover. Tighten screws to 12 Nm (105 inch lbs.) .
Rotate pump by hand to check for freedom of movement.
Position pulley on pump. Install screws and tighten to 30 Nm (250 inch lbs.) .
Install accessory drive belt.
Install right front lower fender shield.
Refill Cooling System.

FOR THE 2.4 MOTOR

Disconnect negative cable from battery.
Raise vehicle on a hoist. Remove right inner splash shield.
Remove accessory drive belts.
Drain cooling system.
Support engine from the bottom and remove right engine mount.
Remove right engine mount bracket.
Remove timing belt. Refer to Engine for procedure.
Remove timing belt idler pulley.
Hold camshaft sprocket with Special tool C-4687 and adaptor C-4687-1 while removing bolt. Remove both cam sprockets.
Remove rear timing belt cover.

Install new O-ring gasket in water pump body O-ring groove. CAUTION: Make sure O-ring is properly seated in water pump groove before tightening screws. An improperly located O-ring may cause damage to the O-ring and cause a coolant leak.
Assemble pump body to block and tighten screws to 12 Nm (105 inch lbs.) . Pressurize cooling system to 15 psi with pressure tester and check water pump shaft seal and O-ring for leaks.
Rotate pump by hand to check for freedom of movement.
Install rear timing belt cover.
Install camshaft sprockets and torque bolts to 101 Nm (75 ft. lbs.) .
Install timing belt idler pulley and torque mounting bolt to 61 Nm (45 ft. lbs.) .
Install timing belt. Refer to Engine for procedure.
Install right engine mount bracket and engine mount. Refer to Engine for procedure.
Fill cooling system.
Install accessory drive belts.
Lower vehicle and connect battery cable.

Mar 29, 2012 | Cars & Trucks

1 Answer

Hello emissionwiz it looks that you know about this vehicle. I just purchased a Daewoo Lanos 2001. They advised me that the timing belt broke and that the tension pulley broke. I went to a u pull yard and...


if the timming belt broke when the engine was running most of the time the valves get bent and leak (head off repair) you could check this once you have replaced the belt before you start remove rocker cover and check for gaps between cam lobe and valve bucket when lobe is not pushing bucket down if there is a gap valve is bent.
these vehicles came out with a single cam or twin cam engine also so which one have you got?
valves bent on both engines when belt broke while running

on single cam engines you lock the tensioner with pin and loosen water pump and turn to obtain correct belt tension then release lock pin in tensioner and check that marks on tensioner align up if not turn water pump to get correct. some times this then causes the seal on the water pump to fail if its been there for some time because they corrode in block and its only a "O" ring so you might need a waterpump and "O" ring and coolant use grease on waterpump and "O" ring to make sealing and turning if needed eazier.

ifyou need any more info let me know even if twin cam can send pics also

Feb 15, 2011 | 2001 Daewoo Lanos

1 Answer

Belt tensioner has hairline split causing water to leak and overheat.2000 buick lasabre 3800 engine,380 motor


yes belt tesioner is internal part of cooling system it has two plastic elbows with o-rings that crack crumble and deterioate haven,t seen crack in aluminum part though but remove belt by releasing tensioner remove alternator and idler pulley then remove bolts holding tensioner assembly to head and block this entire thing can be purchased thru napa i know but do not reuse the plastic elbows and make sure to lubricate the o-rings on new elbows so when istalled puthe the elbows in the assembly first lower it in place lined up with waterholes and gently push in and slide in place

Aug 05, 2010 | Buick LeSabre Cars & Trucks

1 Answer

How to replace water pump on 2000 volkswagon beetle with1.8 liter turbo engine?


The following steps need to be taken to remove the pump.

1. Remove the ribbed belt. Compress the tensioner and remove the belt. Remove the ribbed belt tensioner.

2. Remove the upper timing belt cover.

3. Align your timing belt marks. The following pictures are for the cam timing mark, the flywheel timing mark for an automatic, flywheel timing for a manual and the marks on the harmonic balancer.

4. loosen the timing belt. There is a 13mm head nut that keeps the tensioner in place. Loosen this nut and turn the tensioner clockwise to get come slack in the belt. You are going to need a tool to get tension back on the belt. I use the tool pictured (picture of how to tension the belt) but know of people using snap ring pliers to rotate the tensioner.

5. Slip the timing belt off of the cam drive sprocket and off of the water pump.

6. Remove the water pump retaining bolts pictured and remove the water pump. The pump can often be stuck in place. A screwdriver carefully used can help in getting the pump

7. Moisten the o-ring with coolant before installing the new pump. Install the new pump.

8. Install the belt and tension as shown in the picture attached above. Turn the engine over by hand through a full revolution of the cam gear. Re-check the timing marks. The marks will often be off, don't be discouraged by this, it happens to everyone. If the marks are off loosen the belt and slip it the amount of teeth needed to align the marks.

9. Install the items taken off during the removal of the pump, fill the system with coolant and start the engine. The system will pretty much bleed itself out as it reaches operating temperature.




Jun 30, 2010 | 2000 Volkswagen Beetle

1 Answer

Change fan belt on volvo s40 2.0(1997)


note the route of belt draw a diagram to help you locate tensioner pulley using 15 mm ring spanner on pulley bolt head turn to release tension on belt remove belt to refit reverse procedure may need help to hold tensioner back while belt is put over pulleys make sure it is engaged on pulleys correctley

Jan 06, 2010 | 2001 Volvo S40

2 Answers

Don't know how adjust belt drive on vrscaw v rod can anyone help 2008 series


MOST HARLEYS IVE SEEN HAVE AN ECCENTRIC ON THE REAR DRIVE AXLE TO MAKE THIS ADJUSTMENT. IF SO, LOOSEN THE AXLE NUT AND ROTATE THE ECCENTRIC TO PROPER TENSION THEN TIGHTEN THE AXLE NUT. RECHECK TENSION AS IT MAY CHANGE DURING TIGHTENING.

Oct 22, 2009 | 2008 Harley Davidson VRSCAW V-Rod

2 Answers

1996 Buick Regal Sport - Leaking Plastic Elbow


YOU NEED TO REPLACE THE BELT TENSIONER.
IF YOU BUY THE CARTER BELT TENSIONER AT ADVANCED AUTO, IT COMES WITH: A PLASTIC ELBOW WITH O RINGS, TENSIONER, PULLEY, NEW O RING WHERE THE BELT TENSIONER MATES TO THE ENGINE BLOCK AND NEW O RINGS FOR THE INLET AND OUTLET CONNECTIONS ON THE BELT TENSIONER TO THE HEATER CORE (COST $72).
IF YOU DON'T REPLACE ALL THE ABOVE O RINGS THEN YOU CAN EXPECT MORE LEAKS.
IN ORDER TO REPLACE THE PLASTIC ELBOW YOU MUST REMOVE THE BELT TENSIONER ANYWAY. IF THE BELT HAS SEVERE CRACKS REPLACE IT ALSO.
STEPS:
-REMOVE BELT
-DISCONNECT BATTERY
-DRAIN ANTIFREEZ AND DISCARD
-REMOVE ALTERNATOR
-REMOVE BELT TENSIONER
-REMOVE PLASTIC ELBOW (DO NOT ALLOW BROKEN PIECES PLASTIC OR DIRT TO GET INSIDE THE ENGINE WATER CAVITIES.
-CLEAN ALL CONNECTION WHERE O RING WILL MATE.
-TO REASSEMBLE GO IN REVERS ORDER
-REFILL THE RADIATOR WITH COOLENT 50% MIX USE THE 5 YR GUARANTEE TYPE.
-MAKE SURE THE COOLENT RESERVIOR IS
FILLED TO THE HOT LEVEL MARK.
-RUN THE ENGINE UNTILE IT IT REACHES THE 1/4 % TEMP MARK ON THE TEMPERATURE GAUGE THEN TURN THE ENGINE OFF AND OPEN THE BLEED SCREW ON TOP OF THE THERMOSTAT HOUSING.
ALLOW THE AIR TO EVACUATE, YOU WILL SEE COOLENT COME OUT THEN CLOSE THE BLEED SCREW.
-BE VERY CAREFUL WHEN YOU OPEN THE RADIATOR TO REFILL TO THE TOP.
-REPEAT THIS ONE MORE TIME.
-RUN THE ENGINE AND KEEP YOUR EYE ON THE TEMPERATURE GAUGE' IF THE TEMPERATURE GOES BEYOND THE 1/2% MARK, SHUT DOWN THE ENGINE QUICKLEY AND LET THE ENGINE COOL.
THIS MAY TAKE HOURS TO COOL DOWN BUT THE COOLING SYSTEM WILL TURN FROM PRESSURIZED TO VACUUM AND DRAW COOLENT FROM THE RESERVOIR TO REFILL THE SYSTEM.
YOU WILL NOTICE THE LEVEL DROP IN THE RESERVOIR .

Sep 22, 2008 | 1996 Buick Regal Olympic Gold

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