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The 480 treadmill will not start and it is stuck in an incline position. How can I fix these problems?

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If this a Proform unit their is a sheet under the motor shroud and will give the calibration procedure for this. If this does not work then you may need to unplug unit and mechanically unfreeze the incline motor. Call Icon Fitness @ 1-800-999-3756 they may help you thru this or refer you to one of their authorize servicers.

Posted on May 05, 2010

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1 Answer

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1 Answer

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please RUN the software calibration for easy diagnose, troubleshooting, and fix it.
see the diagram attached, for troubleshooting too.see the b.diagram
Happy New Year.God bless you
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1 Answer

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Usually when stuck at the max up position it indicates that you may need a new incline motor. It is not the sensor. I have been repairing treadmills for 15 years and incline sensors seldom if ever go bad. If can isolate the incline motor using a 110 volt power cord, this may un-jam the motor and get it back down to 0%.
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1 Answer

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Under the motor shroud their is a instruction mini manual it will have a how to calibrate the incline motor, if that does not fix it then you may have to manually adjust the incline motor and sometimes it will take awhile to realign . If that does not work replacing the motor maybe the only option

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1 Answer

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Although it is fairly rare the incline motor can jam up into the highest position and get stuck there. To fix this take off the plastic hood that covers the incline motor and depending on the motor you should be able to wind it with your hand out of the highest position. When it is out of the highest position run the calibration as described in the owner's manual and it should go all the way up and all the way down. If it is not this type of motor that can be wound by hand then the first and last thing to do is to try calibration of the incline as described in your manual. If this does not work then a new incline motor is needed.

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