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POWER ON....WIRE WILL FEED, BUT NO ARC. ANY IDEAS

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  • 38 Answers

Check your ground

Posted on Apr 23, 2010

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I have a Lincoln power mig 216 and as soon as you strike an arc on metal my feed wire either kinks or breaks at the feed rollers and starts rolling out the side I have replaced the tip, liner and diffuser


Are there any kinks in the feed line from the spool to the tip that is causing the wire to not feed? Cut a length of wire and pull it though the feed line to see if there is a lot of friction in it, that would prevent wire feed. Finally, check the wire size - I know, but it is worth checking just in case.

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Mechpro 100amp mig welder


It won't arc without wire in it. If the motor runs then there may not be enough tension on the feeder wheel to push the wire thru. If you had a bad kink in the inner liner it will not feed. The trigger switch in the handle applies arc voltage to the copper nozzle. It may be bad or have a broken wire.

Dec 15, 2013 | Welding Tools

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Will not arc


Check ground connection at welder along with your ground clamp. Bad connection could be the issue. Also check settings on your welder.

Apr 23, 2010 | Hobart Welders IronMan 210 MIG 500304A...

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My Hobart 175 Handler wire feed stops shortly after the arc is struck. Recovers in about 20 seconds. Motor protection ckt is probably doing it. No restriction in feed cable or gun, wire moves smoothly....


Yes sounds like it is "Detecting" a "Fault" condition and shutting down the Arc for safety, then it recovers, and it repeats, I think, you should Check, your Earth leads, Connections, and Overcurrent Protection Threshold if there is a control. Check power is going to the feed motor at time of arc, and if it is still getting enough or if it, the voltage to it,"Sags" under load...In this case it is a power supply problem.

Mar 10, 2010 | Welding Tools

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Ave a power mate 225 amp 240 volt welder that wont arc


Sounds to me like the Power Controller has gone bad. These are a real tricky, dangerous, things to fix yourself, I recommend that you call the service rep, for Power Mate,and cut your losses.

Feb 24, 2010 | Welding Tools

1 Answer

Wire doesn't feed and I cannot get an arc


Fist look and check the contact tip. ensure the tip is the correct size for the wire being used as well as the wire feed rollers. the contact tip is were the wire collects the power,
If it's only 3 day's old send it back, dont star strippin it down or you Garantee will be made invalid.
ken

Jan 09, 2010 | Hobart Handler 125 Ez

2 Answers

The wire feed on my welder will not work.


Maybe you can get lucky like I did . Some times the acr volt selector switch gets corrosion in it and wont let the circuit board know to send power to the wire feed motor. You can cycle this arc volt. switch in my case it is the a,b,c,d,e, switch back and fourth a few times and this will brake the corrosion and your wire might feed again as mine did . This corrosion build up happens from not using and or sollecting the switch much usually on a welder at hm that gets very little use. it is common good luck .

Jul 24, 2009 | Lincoln Electric LINK2400-+2 CV-305 MIG...

1 Answer

WIRE FEED BUT NO ARC


Turn off welder, unplug and press trigger to discharge any possible stored juice. Then, open side door and check the ground cable where it connects inside, it sounds like either ground or the hot is off. Once you determine those are both securely attached, close door, plug in power on, attach ground clamp to test piece off metal and try it again. Let me know if this helps! Thanks:)

May 08, 2009 | Welding Tools

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Mig Question


MIG stands for Metal Inert Gas welding, many times called Wire-feed.. Also referred as GMAW (Gas Metal Arc Welding). The "Metal" refers to the wire which is what is used to start the arc. It is shielded by inert gas and the feeding wire also acts as the filler rod. A semi-automatic process, it is fairly easy to learn and use.

Aug 27, 2008 | Lincoln Electric LINK2400-+1 CV-305 MIG...

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