2004 Ford Focus Logo
Posted on Nov 27, 2009
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2004 Ford Focus wagon headlights: the low beam only covers about 30 feet of visibility out in front of the car. I just had the Ford dealer replace these to get better vision and this is what I got -- no better than before. There is a distinct horizontal line where blackness begins beyond the light reach. Dealer says lights not adjustable -- ? Any replacement bulb or adjustment ideas?

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  • Posted on Nov 27, 2009
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Lights not adjustable? Hmmm. Is this because the adjustment mechanism is seized or they just didn't want to do them? According to the manual they are adjustable.
It is also possible the reflective quality of your headlamps has been compromised by moisture and time.
Can you look behind the bulbs in your car and see where the mirror type surface has turned dark or peeling? Common in the lamp assembly's made in recent years.
Installing a brighter bulb without a good reflective surface is a waste of money.
Also common is the outer plastic surface getting pitted and yellow. There are kits available in auto supply shops that do a decent restoration on this problem.

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The adjustment screws/nuts should be located either on the top of the headlamp assembly, behind the headlamp assembly, or near the frame rail by the radiator support.

You will have vertical adjustment screws for each independent beam (separate highs and separate lows, but will be same screw if highs and lows are the same bulb). You may also have additional horizontal adjustment screws as well

Park your car on a level ground 30 feet from a wall and measure the height from the ground to the bulb and mark on a wall (do this for highs beams and low beams if the bulbs are separate, if highs and lows are the same bulb, only do it for the lows)

For Low Beams: If the headlights read VOR, then aim the brightest part or cutoff part just below the mark on the wall. If it says VOL or nothing, aim them 2 inches below the mark on the wall.

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The headlights must be properly aimed to provide the best, safest road illumination. The lights should be checked for proper aim and adjusted as necessary. Certain state and local authorities have requirements for headlight aiming; these should be checked before adjustment is made.

CAUTION About once a year, when the headlights are replaced or any time front end work is performed on your vehicle, the headlight should be accurately aimed by a reputable repair shop using the proper equipment. Headlights not properly aimed can make it virtually impossible to see and may blind other drivers on the road, possibly causing an accident. Note that the following procedure is a temporary fix, until you can take your vehicle to a repair shop for a proper adjustment.
Headlight adjustment may be temporarily made using a wall, as described below, or on the rear of another vehicle. When adjusted, the lights should not glare in oncoming car or truck windshields, nor should they illuminate the passenger compartment of vehicles driving in front of you. These adjustments are rough and should always be fine-tuned by a repair shop which is equipped with headlight aiming tools. Improper adjustments may be both dangerous and illegal.
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Fig. : Location of the aiming screws on most vehicles with sealed beam headlights


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Fig. : Dual headlight adjustment screw locations-one side shown here (other side should be mirror image)

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Fig. : Example of headlight adjustment screw location for composite headlamps
  1. If aiming is to be performed outdoors, it is advisable to wait until dusk in order to properly see the headlight beams on the wall. If done in a garage, darken the area around the wall as much as possible by closing shades or hanging cloth over the windows.
  2. Turn the headlights ON and mark the wall at the center of each light's low beam, then switch on the brights and mark the center of each light's high beam. A short length of masking tape which is visible from the front of the vehicle may be used. Although marking all four positions is advisable, marking one position from each light should be sufficient.

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Fig. : Low-beam headlight pattern alignment

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Fig. : High-beam headlight pattern alignment

  1. If neither beam on one side is working, and if another like-sized vehicle is available, park the second one in the exact spot where the vehicle was and mark the beams using the same-side light. Then switch the vehicles so the one to be aimed is back in the original spot. It must be parked no closer to or farther away from the wall than the second vehicle.
  2. Perform any necessary repairs, but make sure the vehicle is not moved, or is returned to the exact spot from which the lights were marked. Turn the headlights ON and adjust the beams to match the marks on the wall.
  3. Have the headlight adjustment checked as soon as possible by a reputable repair shop.

Hope helped with this information. Good luck (remember rated this help).
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