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Posted on Nov 15, 2009
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Problems with welding with a Forney 180 amp. Arc Stick Welder

I have a Forney Arc welder, model #C4, Serial #85412, purchased in approx. 1955. It has worked well up until lately. It's very hard to strike an arc & when I finally manage to, it welds for approximately 10-15 seconds and the rod sticks to the work. Also, I can't weld on a lower setting. Can you tell me what is wrong with it and how I can fix it?

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  • Master 1,922 Answers
  • Posted on Nov 17, 2009
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Joined: Feb 01, 2009
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Check your input power connections on the primary side of the welders transformer, then if its an infinite control welder check that control,otherwise if it's a plug- in selectable amperage check these connections,it sounds like the infinite control is getting dirty and not passing all the current it shows on the control, also double your O.C.V. on the secondary and see if its with-in welder specs

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Your '84234' looks like a serial number. There are manuals here.

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What make & model mig gun is fitted to this machine

Mig Guns & Mig Gun Spares - The Welders Warehouse

www.thewelderswarehouse.com/Welding/Mig-Welder-Gun.html
We have Mig Guns and spares to suit a wide range of Mig Welders. ... Torches are usually Euro Fitting and are typically fitted to professional mig welding machines of ... attitudes from people one is giving money to ! its great to get good service.

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Unstable arc when stick welding

An unstable arc when stick welding can be caused by a few different things. Here are a few things you can try to fix the problem:
  1. Check the electrode holder and make sure it is clean and tight. If it is loose or corroded, it can cause an unstable arc.
  2. Check the ground clamp and make sure it is clean and tight. The ground connection must be secure for a stable arc.
  3. Check the welding cables and make sure they are in good condition, not damaged, and that the connections are tight.
  4. Check the welding gun and make sure it is clean and in good condition.
  5. Check the welding settings, and make sure they are appropriate for the type of welding you are doing. Make sure the voltage and amperage are set correctly.
  6. Check the welding rod, if it's too short, it could cause an unstable arc.
  7. Check the engine, and make sure it's running smoothly and that it's producing enough power.
It's important to check the manual of the welder for troubleshooting steps and also check the warranty of the welder and see if it's still covered by the manufacturer. If you are not able to find the problem or if you are not familiar with welding equipment, it's best to take your welder to a qualified Miller Electric welder repair service center, they will be able to diagnose and fix the issue.
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Check the dial indicator. Sometimes if someone changes the amps while welding, there will be a break in the coil. It will work at a different setting as long as you are away from the break.
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Need a hook up maual

According to the specs for this welder

You need a 50 amp breaker and #6 wire

Century/Lincoln Inverter Arc 230 DC stick welder.
  • 230 Volt stick welder compatible with optional TIG equipment. Welds 18ga to 5/16. Includes:
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  • 10 ft Electrode holder with small dins connector,
  • shoulder strap for portability,
  • 6-1/2 ft input cable with attached 50 Amp (NEMA 6-50P) plug

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20 amps seems like a fairly feeble arc welder--most light models run up toward 80 to 100 amps for a stick welder with wire feed models somewhat lower. Even accidently touching the two leads together should have produced some arcing. You may have a defective unit. Hope this helps!
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I would go ahead and contact someone with <a href="http://www.suburbanweldingandsteel.com">chicago welding</a> they really know will be great.
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