Model 141.163211 Kenmore BBQ Grill. Burner tube ignites then after a few seconds flames ignite behind control panel - melted knobs. A year ago same problem. Removed all parts and cleaned, installed new requlator & hose - This fixed it. This time I removed and cleaned all parts again but did not replace requlator - No fix.
It sounds like sealant may need to be used on connections. Use appropriate one for gas fittings.
Noting where the leak is occuring is important. Another possibility is the fuel is being somehow "jetted" from a hole or orifice in a burner tube to the area behind the control panel. These are hard to see what happens first when it does happen.
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