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There are two rear exterior door panels for an 06 ION on ebay, possibly is same part, needing only paint to match yours. also look around in the craiglist for your area.
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lift the handle up and look closely underneath. there are two small pins which have to be shoved through the other side. When those pins are out the handle comes off.
remove the door handle, lift it up and you will see little plastic pins you can pull or push out. take off the mirror, look underneath the interior cosmetic mirror panel and you will find the bolts holding it on. Get a star driver and take out ALL the star head bolts holding the exterior panel onto the door. Lift the panel up and out.
As per the Haynes manual for your vehicle.
DOOR WINDOW GLASS-REMOVAL AND INSTALLATION:
1. Remove the door outer panal.
2. Lower the window glass.
3. remove the two nuts and one screw securing the glass.
4. Remove the glass by lifting it up carefully and rotating it inward.
5. Installation is reversal of removal.
DOOR OUTER PANAL-REMOVAL AND INSTALLATION:
1. Remove door trim panal.
2. Remove the outside mirror. Remove the foam block from the mirror opening.
3. Remove the outside door handle.
4. Open the door and pry thhe outer sealing strip out of the window glass opening.
5. remove the door panal screws.
6. Detach the front and rear of the outer panel, then lift it toward the rear to remove it.
7. Installation is the reverse of the removal procedure. Apply thread locking compound to the panel retaining screws.
OUTSIDE DOOR HANDLE-REMOVAL:
1. Pull handle out and puch the centers of the retaining pins through the pins, then remove them and detach handle. (These pins are located underneath the handle.
Hope this helps, let me know if you need any other help.
Sounds like either a linkage rod came off or the interior handle is broken. either way you have to take the interrior door panal off to see which it is.
Look on Craigslist for your area or on ebay motors. On a car this new could be hard to find. You can also try local junk yards. I would call around to some local body shops and ask them to check their sources for used late model parts with the understanding that if they find one you will pay for it and pay them to install and paint it the correct color.
sounds like a hinge problem or the locking device to the door. Might have to play starkey and hutch for a while and jump in the window. Just kidding !! I would take to the dealer and have them look at it. But it appears to be the locking device the way it sounds.
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