2004 Harley Davidson XL 883 Sportster Logo
Posted on Oct 18, 2009
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What is the fork size on 06 1200c want to know if can just change triple trees to make wide glide front end thanks

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m22loud

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  • Posted on Oct 18, 2009
m22loud
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Joined: Jan 04, 2008
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Should be 39mm dia forks , fxr parts is what your looking for second hand ,or in kit form harley list it i there cat (expencive) jp cycles, us. cheaper alternative. you wil also need wheel spacers , disc spacer and longer wheel axel.
email me and i can list all the part num you need, [email protected]

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I have a 2015 street glide special. I put a 21" wheel on and would like to lower the front end back to the stock Height. It there any issue with simply moving the fork tubes up into the triple trees?

Fender clearance will be an issue. You will have to raise the fork tubes one halt the differance of the wheel sizes. As far as I can remember, stock wheel is 18". this means you will have to raise the tubes 1.5" to lower bike back to stock height. Use two pull down straps to pull the shocks down while opserving clearance on the fender. Also, your rake and trail will change due to different wheel size and may effect the overall handling of the bike. Drive carefully first few miles to check this out.
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2005 Harley Davidson FXDWG Dyna Wide Glide front fork spring replacement @

Hi, Anonymous for this scenario you will need your service manual that has all fastener torque specs -fluid capacities and a wiring diagram on the back pages, parts fiche, and owners manual if you can not find the best tool you ever bought for your Harley, despair not, for a mere zero $0 you can download another one.
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How do i change fork seals on a roadster 1983?

First you must get your bike off the ground in a safe manner so that you can work on it without it falling over. Safety first. Then remove the front wheel and the front fender. Take the brake calipers off. Loosen and remove the top nut on one tube. Work on one tube at the time. Loosen the pinch bolt on the lower triple tree. Slide the entire fork tube out of the triple trees. Hold the spring in the tube and turn it upside down and drain the oil from the tube. Take the spring out. Notice one end is tapered, this end goes into the tube first. Turn the entire tube upside down and you'll see a socket head allen bolt in the bottom of the slider where the axle goes. This is a "piloted hex key" bolt. It takes a special piloted hex key to remove it but you can get it out if you use a brand new hex key or one that has been ground off on the end so that the edges of the hex key are not rounded. The size is 6mm on most front ends. Take this bolt out and the top tube pulls out of the lower slider. The seal is in the top of the slider. Take the boot off, the snap ring out and pry the old seal out. Replace the seal and reassemble the tube in reverse of how you disassembled it. Get the tube back in the triple trees and add the correct amount of oil to the tube Use the quantity listed for a "dry" tube because you completely emptied the fork tube. Put the spring back in and replace the top cap. Then, go to the next tube. Do not forget to tighten the pinch bolt on the lower triple tree.

Good Luck
Steve
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1answer

Change fork seals on 98 fxdl

You'll have to take each fork leg out of the front end to change the seals. I'm not positive what type front end is on FXDL but it it's a standard type (as opposed to an inverted front end), it's not too difficult.

First remove any sheet metal that might be covering the upper and lower triple trees. Lift the bike off the ground and remove the front fender and front wheel. Loosen the pinch bolt on the upper and lower triple trees. Do one tube at the time. Lubricate the portion of the top tube that is between the upper and lower triple tree. You must slide the fork assembly out of the triple trees. Loosen but don't remove the top caps.

With the fork assembly now out of the triple trees, remove the top cap and pull the spring out. Notice if the spring has a tapered end. Remember which way it came out so you can put it back in the same way. Invert the tube and pour out the oil and let it drain.

You'll see an 8mm bolt in the bottom. Sometimes this is a shallow piloted bolt. If so, you'll need at least a brand new hex key or allen wrench to loosen the bolt. Take the bolt out and slide the lower slider off the top tube. You now have access to the seal. Make sure you put the seal in faceing the correct way. Rince the slider out on the inside with clean mineral spirits and allow to dry. When you assemble the tube and install it on the bike, the amount of oil you put in it is the "dry" amount since you disassembled the tube and poured all the oil out. Put the sping back in the tube and install the top cap. Insert the tube into the triple trees and slide the tube upwards until the top of the top cap is 0.420" to 0.500" above the top of the upper triple tree (notice the height of the other tube that you haven't moved yet).

Good Luck
steve
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1answer

Getting the front forks out there bent

Ok to get the front forks out, first you must take everything off the front of the bike such as fairing, headlight, windshield, nachelle, etc. Don't forget to disconnect the battery first. Then lift the bike off the ground and take the front wheel and the front fender off.

Look on the backside of the lower triple tree. There is a pinch bolt there. Loosen the bolt and spray some penetrating oil around the upper fork tube. Then take the large "nut" off the tube at the top triple tree. You may have to drive a chisel into the slot on the lower triple tree from the bottom side to spread it a bit. Then work the entire fork tube out of the steering head. Do the same with the other side.

Good Luck
Steve
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1answer

How much trouble is it to change front fork seals on a 2000 wide glide and do you have instructions on it?

If, notice I said "if", your bike has the standard 41mm wide glide front end, changing the fork seals is not that difficult.

Get the bike up off the ground on a stable lift. Safety is paramount.

Now take the front wheel and fender off. Take the large "Bolt" out of one of the fork tubes at the upper triple tree. There are special sockets made to do this with so that you won't scratch your chrome upper tree. Loosen the pinch bolt on the lower triple tree. Put some lubricant on the fork tube and work it down and out of the triple trees. You may have to spead the lower triple tree by driving a chisel into the slot from the bottom side.

Once you have one of the fork tubes out. Remove the plug at the top. There will be a large spring under the plug. Usually it doesn't have much pressure on it with the tube fully extended and if it's the stock spring. With the plug and the spring out, you can pour the oil out of the tube. Notice which direction the spring comes out of the tube. I must go back in with the tapered end down.

Look on the bottom of the tube where the axle goes through. You'll see an allen head or socket head bolt in there. It' should be an 8mm sized bolt but it takes a "piloted" hex key. Now, you can use a standard hex key but it must be in new condition since the bolt head is so shallow. I have found that a hex key socket used with an air wrench is best to get the screw out. With the screw, you can now seperate the upper fork tube from the lower slider.

Remove the retainer ring in the top of the slider and pry out the old seal. Install the new seal in the proper direction. Reassemble the fork assembly. Now, add the proper amount of oil to the tube before you install the upper plug. The forks take 10.2 to 11.2 ounces of oil each. The lower figure is for a "Wet" refill and the higher number is for a "Dry" refill. If you take your fork tube apart and pour out all the oil, use the "dry" figure of 11.2 ounces type "E" or 30 weight fork oil. If the forks are too stiff with this oil, drop back to 20 weight fork oil.

Good Luck
Steve
0helpful
1answer

Fork needs charging how do I go about it?I need to put new seals and fluid in the left side fork. How do I go about it?

Start by lifting the bike off the ground and making sure it is steady and won't fall over. Remove the front wheel and front fender. Make sure you keep up with where each spacer goes.

Loosen the clamp bolt in the lower triple tree. Take the large "nut" off the top of the fork tube at the upper triple tree. At this point, the fork leg should start to slide downward out of the triple trees. But, most of the time they won't. Take a small chisel and locate the slot on the lower triple tree. Drive the chisel into the slot from beneath to spread the clamp. Make sure the clamp bolt is all the way out or at least very loose to allow the triple tree to expand. You can use a brass drift to help drive the fork leg down from the top. Use plenty of oil to help it slide.

Once you have the fork leg out, you can drain the fluid by either removing the drain plug on the lower slider and pumping the fluid out or simply take the top cap out of the tube. When you take the top cap out of the tube, the large sping in the tube will push the cap up. I don't think it will be too strong to get back in. On the earlier models, they weren't. With the top cap off, take the spring out and pour the old fluid out. Look at the lower slider where the axle goes through, you'll see a hex head bolt. Use an 8mm hex key to remove the bolt. This is a special piloted key. You can use a regular hex key but it must be in very good shape. I'd recommend using one with an air wrench. Once you get the bolt out, simply pull the upper tube out of the lower slider.

Replace the seal in the lower slider and reassemble in reverse order. Make sure you install the large spring with the tapered end down. Refill with the appropiate amount of fluid for a "dry" fork tube. I used 30 weight fluid in mine but that may be too stiff for you. If so, 20 weight is the next common. Honda may have a 25 weight fluid. Honda has some wierd fork oil weights.

Good Luck
Steve
0helpful
1answer

97 fxdl, difference between narrow/wide glide componants

You need the complete front end including the wheel. The FXDWG is somewhat of an oddball in that a lot of parts fit only that bike. A lot of other parts will not fit a Wide Glide. This even applies to the exhaust system.

Measure the diameter of your upper fork tubes, they're 39 mm tubes. The Wide Glide uses 41 mm tubes. The Wide Glide also uses a 21" front wheel.
0helpful
1answer

Where is the id # located on a wide glide lower triple tree clamp? purchaced it from someone on craigs list, discovered leak @drain plug ,need exact capacity for proper (wet) fill, to achive ideal maximun...

two fill levels are for the wide glides one is for the 41mm forks the other is for the 39mm once u have the diameter then just use the dyna glide info as it came with boyh sets hope this helps
0helpful
1answer

FXRS CONV -INSTALL TRIPLE TREES TO MAKE A WIDE GLIDE FRONT END

As long as the triple clamp stem is the same diameter, the triples can be changed out. As far as why, you're guess is as good as mine. Mine is that some people may like the narrow or mid glide front end, and an 883 just wouldn't look right as a wide glide.
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