Are you winding your bobbins through the needle and have the foot down at the same time? This will put too much tension on thread, bobbin will wind too tight, plastic expands with the heat of the tension, therefore bobbin won't come off spindle. Do as advised previously, wind only with metal foot, foot NOT down or wind through top only using the metal "button". The top winding works best for me and I wind around the metal button in a figure-of-eight type manner - go to right of button, around bottom of button, up the left side and over to the next guide at the bobbin winding area. I also have better success with putting the thread on the vertical spool pin, thread spooling off from the right-hand side. You need to put a spool cap on first for the thread reel to rest on. No need for the other one on top. Do you have your manual? There are excellent instructions and illustrations on pages 10-11 of the D1 manual.
When you wind a bobbin on a Husqvarna and you leave the machine threaded to wind the bobbin through the needle, you must take the thread down below the foot (a metal foot only) before you take the thread up to the bobbin winder. If you take the thread directly from the needle it creates too much tension on the thread and crushes the center of the bobbin so that either you can't get the bobbin off the spindle or in some cases it damages the bobbin completely.
Some threads, the kind that can stretch slightly when pulled, shouldn't be wound through the needle at all. Instead go through the first guilde and then straight down to the little metal "button like" guide and then to the bobbin. It will create much less tension on the thread and wind it much better.
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Your bobbin will not heat up and distort its shape if you set your speed to lowest setting before winding
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