Question about Miller Electric Manufacturing Electric Syncrowave 250 DX TIG 907194032 Welder

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I could not welding aluminium with Syncrowave 250DX. could you advise me on what's been missed ?

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  • brian May 11, 2010

    is the problem that your ac current wont work or is it just aluminum. can you get a dc arc on steel\aluminum

  • remiacid May 11, 2010

    excellent machine, why could you not weld aluminum?? did you buy a machine only or a runner package??

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  • 3,433 Answers

Gas, tungsten shaping,tungsten protrusion, Typeof gas grounding, gas pressure. setting on AC .

Posted on Nov 05, 2009

  • Ned C Cook
    Ned C Cook Nov 05, 2009

    Gas, tungsten shaping,tungsten protrusion, Typeof gas grounding, gas pressure. setting on AC .

  • Ned C Cook
    Ned C Cook Nov 05, 2009

    Gas, tungsten shaping,tungsten protrusion, Typeof gas grounding, gas pressure. setting on AC .

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Can't get Syncrowave 250 to stick weld


Here's a discussion on the subject:

http://www.millerwelds.com/resources/communities/mboard/forum/welding-discussions/25062-stick-welding-with-250-dx-syncrowave

Feb 21, 2018 | Welding Tools

1 Answer

Anyone know what spool gun I would use on a miller syncrowave 300(s) welding machine. I think it might need an adapter but not sure.


  • You can contact direct, but here are some links.
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    Jun 10, 2016 | Miller Welding Tools

    1 Answer

    Voltage and breaker sizerequired


    Can you please tell me

    I am workshop Officer I brought my 250dx from USA Miller tig welding 250 Dx Solve problems Exit Fine of plant in the Pl detail gauid

    Mar 27, 2014 | Miller SYNCROWAVE 250 DX TIG RUNNER WELDER...

    1 Answer

    Can you please tell me what the input power is for a Miller 250Dx in Australia? I know it has to be three phase but I need to know how many volts and Amps.


    Your machine can be plug at different voltages from 220 to 575 V. All you need to do is change the position of the jumper links that are located on the back of the machine near the lead cable connector.

    Apr 05, 2011 | Miller SYNCROWAVE 250 DX TIG RUNNER WELDER...

    1 Answer

    I have a miller sycrowave 250DX i have been tig welding for about 10 years i bought this machine 2nd hand hoping it would work ok when i weld in AC and hq the arc seems like it just wants to stop it...


    Did the machine ever work properly? I am assuming you are using a remote for tig welding. If you watch the points, does the HF stay on after the 5 to 10 seconds as you stated. It should stay on as long as you activate the machine. Make sure your Start Mode is in continuous. See page 42. Since there are so many options, check page 34 for help setting the options. If you still cannot get ti to weld properly, contact Miller for service. https://www.millerwelds.com/files/owners-manuals/O363AU_MIL.pdf

    Aug 29, 2017 | Miller Electric Manufacturing Electric...

    2 Answers

    Syncrowave 250 dx aluminum set up


    You can go to millerwelds.com and download the manual for this machine..it should help you

    Dec 13, 2009 | Miller Electric Manufacturing Electric...

    1 Answer

    Syncrowave 180 sd. I was welding when it shut


    Sounds like a bad thermister on the rectifier or a bad control board.

    Aug 12, 2009 | Miller SYNCROWAVE 250 DX TIG RUNNER WELDER...

    2 Answers

    My tungsten appers to be melting when i am welding aluminum also leaves black residue when welding


    TIG TORCH MAY NOT BE RATED AT THAT AMPERAGE .MIGHT BE BETTER TO USE 1/8 PURE TUNGSTEN. BLACK RESIDUE MAY BE CAUSED THE CORROSION OF COPPER GUTZ DURING WELING ,DO TO INTENSE HEAT. OR MAYBE CAUSED BY FAILURE TO CLEAN METAL AND/OR DIPPING THE TUNGSTEN.

    Jul 02, 2009 | Miller Syncrowave 200 Tig Welder Cover...

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