Question about Hobart Handler 125 115 Volt 30 To 125 Amp Arc Single Phase Wire Welding Package #500487

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Wire feed motor not working - Hobart Handler 125 115 Volt 30 To 125 Amp Arc Single Phase Wire Welding Package #500487

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I believe the circuit card assembly has failed. It is very rare that the motor is the problem.

Posted on Nov 07, 2009


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My miller 175 wire feed does not feed wire at low number settings

Usually, the drive motor voltage is derived from the weld voltage, so if you lose, the weld voltage, the motor will not turn. Feed some wire out in a setting that works, then switch to one that doesn't feed, and see if the wire will arc. If you have a voltmeter, check for DC voltage at the polarity changover. Might be a bad voltage range switch.

Mar 30, 2017 | Miller Welding Tools

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Wire feed moter problem ?

erratic wire feed speed can be from worn inner liner in the lead
the inner lining is like a close woven spring and with the welding wire moving through it , it will wear a groove in the liner that jams the wire as it moves through
Really evident if you change from a small gauge wire to a slightly larger wire
rust in the liner from wire that has not being used for a while will also cause the erratic feed
the fix is to clean the wire prior to going into the liner or replace the liner for both

Aug 06, 2015 | Welding Tools

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Our Lincoln Pro Mig 175 won't feed the wire. The trigger clicks and the motor works but will not feed the wire. There's a burnt resister or capacitor on the pc board and the only numbers that we...

If your wire feed motor turns, then your problem is one of the two:
The gun's liner is kinked and no longer is allowing the wire to pass freely, or Your outlet wire guide/drive rolls are all worn out.
Easy fix will be to star with changing the liner and new contact tip. But if all that is working is your fan motor, then check your gun's trigger, if gun's trigger is OK, then change the pc board. Good luck!

Aug 29, 2011 | Lincoln Welding Tools

1 Answer

Wire feed motor stop working. When trigger is pressed motor attempts to turn but does so in short choppy intervals. Removed the wire from feed and motor does the same thing.

Sounds like a broken wire in the cable from the trigger to the control board - or the switch in the handle is crapping out.

If it's had a fair amount of use, or has been bent into some seriously oddball or tweaky positions, it might be time for a new feed line and trigger assembly.

Jul 06, 2011 | Lincoln Welding Tools

1 Answer

I have a Lincoln Weld Pak 100 that was working fine. I shut down the machine though and when I came back to it about 5 hours later the wire feed motor wouldn't turn anymore. Has anybody else had the same...

Check the voltage at the wire feed motor when the trigger is pulled.

I had a Weld Pak 100 that with 0 volts at the wire feed motor, and the problem wound up being that 2 of the big power (stud) diodes were shorted.

Feb 26, 2010 | Welding Tools

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I have a henning hansen mig welder and theres no wire feed i got issues and its driving me nuts

Mine had a Bad Feeder motor board.Need alittle attention.Take to someone who works on Electric motors.

Feb 07, 2010 | Welding Tools

1 Answer

Wire feed not working wire feeds through the gun freely motor does not advance the wire

Does it have a feed adjuster ? its like a clamp over the wheel that applie pressure to the wire in order to push it through the line!
always deburr the line when feeding it into the tube!!
cheers rob

Jun 28, 2009 | Lincoln Welding Tools

1 Answer

Relay clicks, but wire feed motor wont operate

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May 09, 2009 | Welding Tools

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Wire feed motor wont run

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Mar 17, 2009 | Welding Tools

1 Answer

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you need to check your wiring to the motor and ascertain if you have a positive and negative feed to your motor to see if your motor is ok, see if you can put a feed directly to the motor to prove it, if the motor runs you have a wiring problem elsewhere

Feb 16, 2009 | 1998 GMC Sierra

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