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Cannot get new chain on do i have to remove

Cannot get new chain on do i have to remkove sprocket mcmulloch 16 in

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Put it over the sprocket first, then work your way right putting it into the bar grove as you go, the nose last. Grasp and pull the bar right the chain should rise into grove, you may need to help. Loosen the chain tensioner some put the clutch cover on and tighten the bar nuts finger tight.
Chain adjustment

  1. Make sure the chain brake is off (gloves will protest your fingers).
  2. If necessary, loosen the nuts that are clamping the guide bar in place (or whatever your saw uses to hold the side plate and bar on with). We don't need these really loose - just finger tight will do.
  3. Ease the tension until the chain is obviously loose.
  4. Using one hand, hold the nose of the bar up.
  5. Now, while holding the nose up, adjust the tension so that the chain just touches the underside of the bar.
  6. Continue holding the nose of the bar up & tighten up the side plate nuts / bolts / quick-release system.

Posted on Sep 28, 2009

  • dontbother10
    dontbother10 Sep 29, 2009


    How the chain should be mounted,

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Diagram timing of v6 engine of liberty 2001 model


2001 , no such ani-mule !
"Introduced for the 2002 model year as a replacement for the Cherokee (XJ),"
you meant manufactures date not model and reg. date. sure.
2002 !
3.7L V6 (cop spark ) chain drive cams....
timing ( cam or spark?)
"Ignition timing is controlled by the Powertrain Control Module (PCM). No adjustment is possible"
so Cam timing (alldata.com covers this in detail)
why not post the context, Im doing what.?
im doing a 60k belt swap
or it slipped. or think id did.
or just put in a new head or cam? see , context is 100% important.
im here, going to there.....
im on line, and it shows 4 engines, i think that is wrong, but...

you must be asking chain cam sprocket timing.
im at alldata.com (or FSM)
there are 37 install steps, im not sure what step you want me
to pluck out. but here is my guess. step 8 ,9,10
  1. Install both secondary chains onto the idler sprocket. Align two plated links on the secondary chains to be visible through the two lower openings on the idler sprocket (4 o'clock and 8 o'clock). Once the secondary timing chains are installed, position special tool 8429 to hold chains in place for installation.
  2. Align primary chain double plated links with the timing mark at 12 o'clock on the idler sprocket.
  3. Align the primary chain single plated link with the timing mark at 6 o'clock on the crankshaft sprocket.
step 12:
Install all chains, crankshaft sprocket, and idler sprocket as an assembly . After guiding both secondary chains through the block and cylinder head openings, affix chains with a elastic strap or equivalent. This will maintain tension on chains to aid in installation. Align the timing mark on the idler sprocket gear to the timing mark on the counterbalance shaft drive gear, then seat idler sprocket fully . Before installing idler sprocket bolt, lubricate washer with oil, and tighten idler sprocket assembly retaining bolt to 25 ft. lbs. (34 Nm).

step 13:
  1. Align left camshaft sprocket "L" dot to plated link on chain.
  2. Align right camshaft sprocket "R" dot to plated link on chain.

step 15/16
  1. Remove Special Tool 8429, then attach both sprockets to camshafts. Remove excess oil from bolts, then Install sprocket bolts, but do not tighten at this time.
  2. Verify that all plated links are aligned with the marks on all sprockets and the "V6" marks on camshaft sprockets are at the 12 o'clock position.

do ask questions, or login to alldata.com or mitchels
or get a real FSM.
its nothing trivial.

in fact get the book before the job. so are perpared.

Nov 30, 2013 | Jeep Liberty Cars & Trucks

1 Answer

I have a 05 honda cbr 600rr, im looking at changing the chain and sproket. what size and lenth and all that stuff do i need to get


1st. - NEVER change sprockets without changing the chain..and vice-versa!! - they need to be replaces as a set...they wear our almost equally.. ie - a worn out chain will wear out new sprockets... A new chain will get stretched out by worn sprockets real quick!
Its east to tell what you have...
  • OEM sprocket size: 16/43 - 2.68 ratio.
1. Count the teeth on your front sprocket.
2. Count the teeth on your rear sprocket.
Compare yours with stock(OEM)..
Now, if your sprockets match the stock sizes - count the number of links in your chain...(count the inner links).
If the sprockets are different sizes you adjust the chain by that number using inner links. - Usually people go smaller on the front or a larger rear.. this increases the ratio to give a quicker take-off - (more acceleration).
15/43 = 2.86
15/44 = 2.93
15/45 = 3.00
15/46 = 3.06
..when you get a new chain... better to get one a couple links too long than one link too short!!
Your local dealer will be more than helpful!!

Jul 28, 2012 | 2005 Honda CBR 600 RR

2 Answers

Need timing gear marks for 2004 Kia Sadona 3.5L engine



Removal & Installation

3.5L Engine

  1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
  2. Record the radio anti theft code data.
  3. Remove or disconnect the following:

    Negative battery cable Engine cover Accessory drive belts Idler pulley Crankshaft pulley Power steering pump pulley Belt tensioner pulley Upper and lower timing belt covers
  4. Support the engine with a floor jack and remove the engine mount.
  5. Rotate the engine to align the camshaft sprocket timing marks with the cylinder head cover timing marks.

    0996b43f8022cb71.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Timing belt routing and timing marks-3.5L Engine

  6. Remove or disconnect the following:

    Auto tensioner Timing belt

    0996b43f8022cb72.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Timing belt and related components-3.5L Engine


To install:
  1. Ensure that the engine is set to Top Dead Center (TDC).
  2. Prepare the auto tensioner for installation by compressing it in a vise and installing a retaining pin.
  3. Install the timing belt in the following order:
    1. Crankshaft sprocket
    2. Idler pulley
    3. Left bank exhaust camshaft sprocket
    4. Left bank intake camshaft sprocket
    5. Water pump pulley
    6. Right bank intake camshaft sprocket
    7. Right bank exhaust camshaft sprocket
    8. Tensioner pulley

  4. Install the auto tensioner. Do not remove the retaining pin at this time.
  5. Check that the crankshaft and camshaft timing marks are aligned correctly.
  6. Rotate the crankshaft 1 / 4 turn Counterclockwise .
  7. Rotate the crankshaft 1 / 4 turn Clockwise to return the engine to TDC.
  8. Loosen the tensioner pulley center bolt.
  9. Apply 44 inch lbs. (5 Nm) torque to the tensioner pulley as shown and tighten the center bolt to 32-41 ft. lbs. (43-55 Nm).

    0996b43f8022cb73.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Adjusting the tensioner pulley-3.5L Engine

  10. Remove the auto tensioner retaining pin.
  11. Rotate the crankshaft 2 revolutions Clockwise , then wait 5 minutes for the auto tensioner to adjust.
  12. Measure the auto tensioner rod as shown. If the measurement is not 3.8-4.5 mm, then repeat the belt tensioning procedure.

    0996b43f8022cb74.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Measuring the auto tensioner rod-3.5L Engine

  13. When the auto tensioner measurement is correct, install or connect the following:

    Engine mount Upper and lower timing belt covers Belt tensioner pulley Power steering pump pulley Crankshaft pulley Idler pulley Accessory drive belts Engine cover Negative battery cable
  14. Reprogram the radio anti theft codes.

    Kia_Sedona_2002-2006
    Timing Chain, Sprockets, Front Cover & Seal

    Print


    Removal & Installation

    3.8L Engine

    1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
    2. Record the radio anti theft code data.
    3. Remove the engine from the vehicle.
    4. Remove the drive belt. Remove the power steering pump. Remove the air conditioning compressor.
    5. Remove the alternator. Remove the drive belt idler. Remove the drive belt tensioner. Remove the water pump pulley. Remove the intake manifold.
    6. Remove the connector bracket from the left cylinder head cover. Disconnect the right ignition coil connector, condenser connector and remove the bracket.
    7. Remove the left cylinder head cover retaining bolts. Remove the cylinder head cover from the engine.
    8. Remove the right cylinder head cover retaining bolts. Remove the cylinder head cover from the engine.
    9. Set the No. 1 cylinder to TDC on the compression stroke. Turn the crankshaft pulley and align its groove with the timing mark T of the lower timing chain cover.
    10. Check that the mark of the camshaft timing sprockets are in straight line positioning on the cylinder head surface. If not rotate the crankshaft 360 degrees. Do not rotate the engine counterclockwise.
    11. Remove the oil pan. Remove the crankshaft damper pulley. Remove the timing chain cover.
      NOTE Be careful not to damage the contact surfaces of the cylinder block, cylinder head and timing chain cover. Before removing the timing chain, mark the right and left timing chains with an identification mark based on the location of the sprocket because the identification mark on the chain for TDC can be erased.
    12. After compressing the timing chain tensioner, install a set pin. Remove the right cam to cam guide. Remove the right timing chain auto tensioner and timing chain tensioner arm.
    13. Remove the oil pump chain cover. Remove the oil pump chain tensioner assembly. Remove the oil pump chain guide. Remove the right timing chain.
    14. Remove the right timing chain guide. Remove the oil pump chain sprocket and oil pump chain. Remove the crankshaft sprocket, oil pump and camshaft drive gear.
    15. Remove the left cam to cam guide. Remove the left timing chain auto tensioner and timing chain tensioner arm. Remove the left timing chain.
    16. Remove the left timing chain guide. Remove the crankshaft sprocket and left camshaft drive. Remove the tensioner adapter assembly.

      0996b43f8020193b.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing chain and related components-3.8L Engine


    To install:
    1. Check the camshaft and crankshaft sprockets for wear and damage, replace as required.
    2. Inspect the tensioner arm and chain guide for wear and damage, replace as required.
    3. Check that the tensioner pin moves smoothly when the ratchet pawl is released with a thin rod.
    4. The key of the crankshaft should be aligned with the timing mark of the timing chain cover. This indicates that the piston is at TDC on the compression stroke.
    5. Install the tensioner adapter assembly. Install the crankshaft sprocket and left camshaft drive.
    6. Install the left timing chain guide and torque the retaining bolts 14-18 ft. lbs.
    7. Install the left timing chain. Be sure to install the chain with no slack between the camshaft and the crankshaft (crankshaft sprocket, timing chain guide, exhaust camshaft sprocket, intake camshaft sprocket). The timing mark of each sprocket should be matched with the timing mark (color ink) of the timing chain at installation of the timing chain.

      0996b43f80201924.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Left timing chain markings and installation: (D) exhaust camshaft sprocket (C) intake camshaft sprocket-3.8L Engine

    8. Install the left timing chain tensioner arm and torque the retaining bolts 14-16 ft. lbs.
    9. Install the left timing chain tensioner and torque the retaining bolts 7-9 ft. lbs.
    10. Install the left cam to cam guide and torque the retaining bolts 7-9 ft. lbs.
    11. Install the crankshaft sprocket, oil pump and right camshaft drive.
    12. Install the oil pump chain and oil pump sprocket. Torque the retaining bolt to 14-16 ft. lbs.
    13. Install the right timing chain guide. Torque the retaining bolts to 14-18 ft. lbs.
    14. Install the right timing chain. Be sure to install the chain with no slack between the camshaft and the crankshaft (crankshaft sprocket, intake camshaft sprocket, exhaust camshaft sprocket). The timing mark of each sprocket should be matched with the timing mark (color ink) of the timing chain at installation of the timing chain.

      0996b43f80201925.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Right timing chain markings and installation: (C) exhaust camshaft sprocket (B) intake camshaft sprocket-3.8L Engine

    15. Install the right timing chain tensioner arm. Torque the retaining bolts to 14-17 ft. lbs.
    16. Install the right timing chain auto tensioner. Torque the retaining bolts to 7-9 ft. lbs.
    17. Install the right cam to cam guide and torque the retaining bolts to 7-9 ft. lbs.
    18. Install the oil pump chain guide. Torque the retaining bolts to 7-9 ft. lbs.
    19. Install the oil pump tensioner assembly. Torque the retaining bolts to 7-9 ft. lbs.
    20. Pull out the pins on both the left and right hydraulic tensioners. Install the oil pump chain cover.
    21. Rotate the crankshaft two revolutions in the clockwise direction. Confirm the timing mark. Be sure to rotate the crankshaft in the clockwise direction.
    22. Apply sealant on the chain cover and on the cylinder head, cylinder block, and lower oil pan. Be sure these parts are free of engine oil and dirt.
      NOTE Before assembling the timing chain cover, the liquid sealant TB1217H should be applied on the gap between the cylinder head and block. The part must be assembled with five minutes after the sealant is applied.


      0996b43f80201926.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Sealant application (1 inch bead width)-3.8L Engine

    23. Apply sealant on the chain cover.
      NOTE The liquid sealant TB1217H should be applied on the gap between the cylinder head and block. The part must be assembled with five minutes after the sealant is applied.


      0996b43f80201927.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing cover sealant application-3.8L Engine

    24. Install a new gasket to the timing case cover.
      NOTE It is important that the dowel pins on the cylinder block and holes on the timing chain cover should be used as a reference in order to assemble the timing chain cover in the correct position.


      0996b43f80201928.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing cover gasket installation (A) gaskets-3.8L Engine

    25. Install the timing chain cover. Torque the retaining bolts in the proper sequence and to specification. The engine should not be started for at least thirty minutes after timing chain cover assembly.

      0996b43f80201929.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing cover bolt torque sequence and specification-3.8L Engine

    26. Install the timing case cover oil seal.
    27. Continue the installation in the reverse order of the removal procedure.

May 19, 2012 | 2004 Kia Sedona

1 Answer

Installation of new chain on 16 " chain


Make sure the chainbrake ( if if fitted ) is off by pulling the hand guard fully back to the top handle, remove the securing nuts and remove the side cover, wind the chain adjuster back if it is in the crankcase, pull the bar fully back, now loop the loose chain off the tip of the bar and over the sprocket, re fit the new chain over the sprocket, and lay it around the guide bar, place the bar adjuster hole onto the adjuster pawl ( if it is in the crankcase ) refit the side cover, if the adjuster pawl is in the side cover make sure it fits into the hole in the bar, put the securing nuts back on finger tight, adjust the chain so as it fits snuggley around the bar, with a gloved hand pull the chain around the bar to make sure it is seated correctly, re adjust if required, lift the bar nose up and fully tighten the securing nuts, after the first ten minutes of use re check the chain tention as there will be an initial stretch.

Jul 02, 2011 | Husqvarna "Chain Saw - 16" Bar, 3 Hp

1 Answer

My chain binds on the sprocket and will not turn. have replaced the chain


Remove the bar and chain and examine the sprocket teeth for excess wear or other damage. Make sure the chain 'pitch' (the distance between the drive teeth) matches the sprocket pitch. If the sprocket is badly damaged, the entire clutch should be replaced. Hope this helps!

Jan 09, 2011 | McCulloch 16 Inch Gas Chain Saw MCC1635AK

1 Answer

McMulloch EM250 motor spins but the chain does not move


your problem is a simple one. the chain is too tight. loosen the two nuts that hold the bar in place and use a flat blade screw driber to turn the tension screw a wee bit to loosen the chain just a little. finally spray some wd-40 or other lube on the bar and chain and you will be fine.

Jun 29, 2009 | McCulloch 16 In 4.5 Hp Electric Chainsaw...

1 Answer

Saw will not cut , chain stops turning when chain touches wood


If your saw has a removable sprocket, Check the drive sprocket on the clutch drum. Either the the spline is worn or the drive link on the chain is not properly seated in the sprocket well.

Apr 09, 2009 | Husqvarna "Chain Saw - 16" Bar, 3 Hp

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