Question about Weller TC201T: Soldering Iron For Wtcpt, 42 Watt

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Before ordering a replacement cord (TC217) for a Weller TC201 handset, I would like to know how the cord is installed on the handset end.

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Wiring is easy... look at the parts blowup here. It appears that two of the wires from the cord use wire nuts to attache to the elelment and switch.

http://www.action-electronics.com/pdf/wtcpt.pdf

Posted on Jan 19, 2010

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I have an old Weller soldering iron model 8250a that I would like to repair. It has burnt up wiring, and I'd like to find a wiring circuit diagram, schematic or ANY kind of electrical drawing, comple



These were very simple and sturdy soldering guns [I still have 5 or 6 of them in various sizes] They basically have a transformer wired so that the heating part is basically a short circuit of the large low voltage secondary winding [very low voltage] and because the tip is higher resistance than the rest of the heat producing end, it gets hotter sooner. The secondary is just a single loop of the tube that holds the tip. Usually the only maintenance is to loosen and re-tighten the tip mounting nuts so that there is a good electrical connection [no connection = no heat; poor connection = poor heat]
There may be another small secondary winding that provides power to the light but I think the older ones just attached the lighting wires to the large secondary.
The primary [line voltage] winding of the transformer is switched such that the higher wattage powers the lesser resistance part of the winding and the lower wattage powers the higher resistance part of the same winding. In other words there is a single wire for the primary that has a tap near one end of the winding for dual heat.
If the two windings to the switch are mixed up the higher heat will just be at a different trigger position; if you don't like it, switch them around.

Also check the connection to the non-switched wire from the cord for a good connection. The switches are still available, at least for the newer models; do a google search for
Weller soldering gun switch
or
Weller 7324
25409080-sdtuz4uzlvmm4ye1kcvubb3h-1-0.jpg
Untitled Document [for a switch supplier]

Weller Switch Dual Heat Gun 1 Each 7324

Feb 10, 2015 | Weller Welding Tools

1 Answer

Is the weller 8200 comparable to the "Old Weller


Hello, your Weller 8200 soldering gun is rated at 140 or 160/100 watts. While the junior was about 70 watts. Go to this web site for parts: www.e-sonic.com/aboutus/cat/S/soldering%206.pdf GB...stewbison

Apr 23, 2011 | Weller Welding Tools

1 Answer

How do you use an weller wsb25hk change tips?


Hello, just loosen the set screws on the end of the soldering gun barrels. Install new tips and tighten the set screw--sung! If your soldering iron requires that the tips have a 90 degree angle on their ends. You can bend them but be very careful because you can break them end off. The tipes are made of copper with some other alloys and the are kinda brittle. You can do. GB...stewbison

Jan 13, 2011 | Weller Standard Tip: 7200

2 Answers

The cord will not stay in the receiver


There should be a little clip to retain the cord in the handset. If this clip is gone, the cord needs replacing. This clip is a plastic protrusion on the clear (most of the time) connector to the handset or phone. This clip must be depressed in order to remove the cord. If it has been forced and broke off, it will not longer retain the cord.

Cables and cord as well as connectors can be purchased and installed quite easily.

Oct 12, 2010 | RCA 25404RE3 Corded Phone

1 Answer

During a very extended "on" cycle,there was a a loud snap with flash. Gun is inop now, and upon disassembly I found what appears to be a fusible link that had been burnt away. Any hints as to where to...


I wonder if you can still find a replacement heater coil for your old Weller D550 soldering Gun. The coil is just
in series connection. One end is connected to the line
of the power cord. The other end is to be connected to
the trigger switch in series with the other end of the
cord. Hope that help you. Send an email to let us know
and the your vote for the solution.

Sep 27, 2009 | Weller D550 Soldering Gun

1 Answer

Weller 8200 100/140W replacement light bulb?


The bulb's part number is 7333. You can order a replacement bulb here for about $2.50 :http://www.e-sonic.com/aboutus/cat/S/soldering%206.pdf

Sep 14, 2009 | Weller 8200 Soldering Gun

1 Answer

Intermittent heat on Weller D550 although lights stay on. When not working, moving the terminals may get it to start working again. Sometimes, just moving the gun will interrupt the heat. Continuity...


Heat gun tips often get bad electrical connection where the nuts tighten to the tip ends. Remove the tip, clean the ends, re-install the tip, making sure the nuts TIGHTEN onto the tip ends. Your problem is common and always caused by a poor connection at the tip ends/nuts.

Jun 20, 2009 | RTO Weller D550 Soldering Gun

1 Answer

Repair wiring on weller soldering iron model ec1002


If the coil wire is snaped then you will need to replace all the coil. usually the power from the outlet goes stright to the coil and connects to both ends of it's windings

Mar 27, 2009 | Cooper Industries Weller Field Soldering...

1 Answer

Rewireing a handle


black goes to gold white to silver well guess you know where green goes now

Jan 04, 2009 | Weller TC201T: Soldering Iron For Wtcpt,...

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