Question about Husqvarna Chain Saw 20" Bar

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Do I have to remove the screws covers to be able to adjust the carburetor?

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    dontbother10 May 11, 2010

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There are no covers, just special 'D' shaped screw heads that prevent tampering by non-authorized persons (read non-service personnel) mandated by EPA. Not sure where you could buy such a screwdriver.

Posted on Sep 13, 2009

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Could some help me with factory carb settings on this saw


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Dec 04, 2015 | Garden

1 Answer

Overflowing of carburetor


Instructions
    • 1 Put your bike on the center kick stand either outdoors or in a well-ventilated garage with the door open. You'll need to run the engine, so don't make the mistake of doing that in a closed garage.
    • 2 Set up a powerful fan next to the bike to help keep the engine cool. The cooling fins on your bike's engine rely on the apparent wind created when the bike is in motion to keep the block from overheating. Since you'll be standing still, you will need to keep plenty of airflow on the engine.
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    • 3 Remove any body work or other obstructions so you have clean access to the back of the carburetors.
    • 4 Find the ports for each carburetor on the intake track. The port is a metal tube extending upward from the intake covered either by a rubber nipple or a screw. Each carburetor has its own port. Remove the plug (be it metal screw or rubber nipple).
    • 5 Attach the manometer lines to each of the carburetor ports. With the manometer face up, attach the leftmost line to the port on the leftmost carburetor and work from left to right. Keep the lines free of any kinks or obstructions that could interrupt the flow.
    • 6 Start the bike using as little throttle as possible, and let it idle until the engine is warm. Don't forget to turn on the fan to keep the engine from getting too warm.
    • 7 Locate the vacuum adjustment screws along the top of the row of carburetors on the shared throttle arm. If you need help figuring out what the arm looks like, twist the throttle hand grip slightly and you will see the arm move back and forth. A standard, four-cylinder bike will have three adjustment screws along the throttle arm.
    • 8 Read the manometer for carburetors one and two (beginning from the left). Turn the leftmost adjustment screw to bring the vacuum readings for those two carburetors equal to each other. Turn the screw clockwise slightly and back again to get a sense of the effect on your readings. Do the same for carbs three and four using the rightmost adjustment screw. When your settings are balanced for each pair, use the adjustment screw in the center to bring the two pairs into balance with each other.
    • 9 Adjust the idle (fuel mixture) screw to set the appropriate idle speed. You can call your local shop to ask about the proper setting or check the service manual for your bike if you have it. Make sure you are using the warm idle recommendation as, at this point, your bike is at full running temperature.
    • 10 Tweak your vacuum settings if the idle adjustment threw them off slightly. Keep working back and forth from the carburetor adjustment screws to the idle adjustment screws until you have an equal vacuum for the four carbs and your idle is smooth and running at the proper speed.
    • 11 Turn off the engine and remove the manometer lines. Do not forget to replace the vacuum plugs in the carburetor ports to seal the air intake and preserve the balance of your newly tuned carburetors.

Jan 14, 2013 | Motorcycles

1 Answer

It will cut out when i give it full trottle,it idles just fine .its a ryobi 31cc 17 in


You can adjust the 'H' - high speed needle by removing the plastic carburetor cover by removing the 4 torx screws. On the carburetor, there may be a 'L' and 'H' needle. (Ryobi used two different carburetors on this model and one may not have a 'L' and one may not be adjustable with common tools). If the 'H' needle is adjustable, start the machine, warm it up and go to WOT (wide open throttle). At WOT, turn the screw about 1/4 turn out or in and see if the engine speeds up. If it does, fine the point in which the machine gets the highest RPM's and then back it off about 1/8 turn.

Note: This is a sign of a carburetor that needs to be cleaned and rebuilt with a new fuel metering diaphragms which would be common if the machine is > 4 years old and you did not completely run the machine dry of fuel in the fall. Rebuild kits available for about $15 through local sources or $10 through ebay.

Sep 16, 2010 | Ryobi 30 Cubic Centimeter Curved Shaft Gas...

1 Answer

Fast idle


The specification calls for 900 rpms for the idle speed when warm for the 1987 Dodge Shadow.

One can adjust this with a screw on the carburetor, if it has one.

If it's fuel injected the idle speed is automatically controlled.

Fast Idle Speed HOLLEY 5220/6520 Fig. 5: Turn the adjusting screw with a screwdriver to raise or lower the fast idle speed — make sure that the adjusting screw is resting against the lowest speed step 86735g04.gif
NOTE: This procedure is performed while the carburetor is installed on the engine.
  1. On 1981–82 cars, disengage the two-way electrical connector at the carburetor (red and tan wires).
  2. On all years, disconnect the jumper wire at the radiator fan and install a jumper wire so that the fan runs continuously.
  3. On 1983–86 models, pull the PCV valve out of the valve cover and allow it to draw underhood air.
  4. Disengage the oxygen sensor system connector located on the left fender shield near the shock tower.
  5. Ground the carburetor switch with a jumper wire.
  6. Open the throttle slightly and place the adjustment screw on the slowest speed step of the fast idle cam.
  7. With the choke fully open, adjust the fast idle speed to comply with the value indicated on the underhood sticker.
  8. Return the vehicle to curb idle, then reposition the adjusting screw on the slowest speed step of the fast idle cam to verify fast idle speed. Re-adjust as necessary.
  9. Turn the engine OFF, remove the jumper wire and reconnect the fan.
  10. Reinstall the PCV valve and remove the tachometer. On 1983–86 models, reattach the oxygen sensor system connector, and remove the jumper wire from the carburetor.
Fast Idle Opening MIKUNI
  1. Before adjustment, leave the carburetor alone for approximately one hour at 73°F (23°C).
  2. Adjust the fast idle opening by turning the fast idle adjusting screw to the following specified values (drill diameter):
    • 2.6L engines equipped with manual transaxles — 0.028 in.
    • 2.6L engines equipped with automatic transaxles — 0.031 in.
Choke Valve Setting MIKUNI Fig. 6: After tightening the choke cover lockscrews, cut the heads off of lockscrews A (total of 3 screws) and stake the heads of lockscrews B (total of 2 screws) with a blunt punch 86735g56.gif
NOTE: This procedure need only be performed if the carburetor is disassembled.
  1. Fit the strangler spring to the choke lever.
  2. Assemble the choke valve, aligning the inscribed line or black painted line on the tooth of the choke pinion with the inscribed line on the cam lever.
  3. Temporarily tighten the new lockscrews.
  4. Set the choke valve by moving the pinion arm up or down, align a punched mark on the float chamber cover at the center of the three inscribed lines, and secure the pinion arm with the lockscrews.
  5. Install the choke cover and tighten the lockscrews.
  6. Cut off the heads off of lockscrews A.
  7. Stake the heads of lockscrews B using a blunt punch.
Vacuum Kick HOLLEY 5220/6520 NOTE: This procedure is performed while the carburetor is installed on the engine. If the vacuum kick is adjusted to open the choke too far, the engine may stall or idle very roughly just after cold start. If it is adjusted so that the choke does not open enough, there may be black smoke in the exhaust. NOTE: To perform this procedure, you will need a hand held vacuum pump capable of producing at least 15 in. Hg (50.6 kPa) of vacuum. The vacuum kick diaphragm may be damaged if you attempt to retract it manually. You will also need a drill or dowel which has a diameter equivalent to the specification for Vacuum Kick in the Carburetor Specifications Chart.
  1. Remove the air cleaner. Open the throttle, close the choke and hold it in the closed position, and then release the throttle to trap the fast idle cam in the choke-closed position.
  2. Disconnect the vacuum hose at the choke vacuum kick diaphragm. Connect a vacuum pump and apply 15 in. Hg (50.6 kPa) or more of vacuum.
  3. Gently move the choke blade toward the closed position just until play is eliminated from the vacuum kick linkage (so that the vacuum kick is determining choke blade position).
  4. Insert the drill or dowel into the gap between the upper edge of the choke blade and the air horn wall, toward the center of the gap. The dowel or drill should just fit into the gap. If necessary, rotate the Allen head screw in the center of the diaphragm housing to create the proper gap and then recheck with the measuring device.
  5. Restore all vacuum connections and reinstall the air cleaner.

Aug 05, 2010 | 1987 Dodge Shadow

1 Answer

Wondering if anyone knows where the adjuster for the carburetor is located on a 2001 1200 Sportster custom


Unless the carburetor has been modified, the only adjustment is the idle speed. The Idle Stop screw is located at the upper right side of the carb. You may have to remove the air cleaner cover to access the screw. Clockwise rotation increases the idle speed. Adjust the idle speed with the engine at full operating temperature.

Jul 15, 2010 | 2001 Harley Davidson XL 1200 C Sportster...

1 Answer

I have a John Deere Riding lawn mower which starts


Hello roobar2009:

>>From your Description it Sounds like a Carburetor Problem, a Bad Fuel Filter or Bad Gas.
>>If you have Changed the Filter and the Gas and the Problem is Still happening, then
>>The Following is a Simple Way to make Sure the Engine is Getting Gas from the Carburetor to Run.
>>If the Engine Starts and Quits, then Check the Carburetor Solenoid.
>>If the Carburetor Solenoid is Good or has been Removed and the Engine will Start and Quit when the Gas is Poured into the Carburetor Throat, then Soak and Clean the Carburetor.
>>The Following is a Basic File I Made for Cleaning Carburetors. Any Input is Appreciated. Even though the Carburetor Looks Clean, the Internal Passages May be Restricted with Varnish that Gas Causes to Build Up over Time.
>>Spray Cleaners Remove this Varnish in Layers, so Soaking is the Only Sure Way to Remove ALL this Varnish.
>>I have Found that Most People can Use a Breakdown/IPL and Disassemble the Carburetor Enough for Proper Cleaning.
>>You Only have to Remove the Bowl (if Applicable), Float Pin (if Applicable), Float (if Applicable), Needle Valve.
Remove Any Adjustment Screws that Go Into the Carburetor Body. The Welch Plugs Do Not have to be Removed.
>>If you are Able to Remove and Disassemble the Carburetor and Keep the Gaskets Intact, then Usually these Gaskets can be Reused. The Only Parts you May Need to Replace is the Needle Valve.
>>The Float Needle Usually is Not Replaced Unless it is Not Operating Properly (the gas flow not shutting off and the carburetor is Flooding). Do Not Remove the Main Nozzle. This is a Pressed Fit and Removal is Not Required for Cleaning. Soaking and Blowing the Carburetor Out After Soaking will Clean the Nozzle.
>>Once Disassembled, then Soak the Carburetor Body and Parts in a 1 Gallon Can of Gunk Carburetor Cleaner Overnight. The Can has a Parts Tray Inside it for the Small Parts.
>>Once the Carburetor and Parts are in the Cleaner, you can Replace the Lid for Safety and to Prevent Accidental Spillage. Then Blow Out the Passages with Compressed Air.
>>***(Do Not Use High Pressure Air for the Zama Carburetors, they have Check Valves for the Primer and these are Usually Blown Out of the Carburetor if Not Careful. Allow the Zama Carburetor to Set on a Drip Pan and Dry)***.
>>****All the Carburetor Adjustments are the Same for Lawn Mower and Trimmers. There are Several Location for the Air Mixture Screws. The Idle Air Mixture Screws are Usually Located at the Top of the Carburetor Bowl and the Top of the Carburetor Body.****
>>If the Main Air and Idle Air Mixture Screws are Side by Side on the Side of the Carburetor, then the Idle Air is Nearest the Engine. The Main Jet Air Mixture Screw is Located in the Bottom of the Carburetor Bowl or Beside the Idle Air Screw on the Side of the Carburetor Body.
>>Some of the Older Model Carburetors have the Main Jet Mixture Screw Straight in from the Top of the Carburetor Body (this is Rare anymore). If you have Cleaned the Carburetor (Disassembled and Soaked Overnight in Carburetor Cleaner (I Use Gunk). Then Blow Out the Passages with Compressed Air and Install a New Kit if Required. Now Setting the Air Mixture Screws:
>>****Turn the Idle Air and Main Air Mixture Screws In Until SNUG **Do Not Jam** Then Reverse Both Screws 1 1/2 Turns. Holding the Throttle Full Open, Start the Engine. Turn the Main Air Mixture Screw Clockwise Until Proper Revs are Obtained. Occasionally you May have to Turn this Counter Clockwise to Achieve the Proper Revs. Now Allow the Engine to Idle. Set the Engine Idle Screw (Not Idle Air) so the Engine will Stay Running if Required. Now Set the Idle Air Mixture Screw so there is No Hesitation when Throttling from Idle to Full Throttle. Reset the Engine Idle if Required.****
>>If This Carburetor has a Single Air Adjustment (Except Tank Mounted 9200 and 100900 Engine Model Carburetors), Use the Section Above that Pertains to Full Throttle RPM Air Mixture Screw and then Adjust the Screw if Required to Eliminate Any Hesitation when Throttling from Idle to Full Throttle.
>>For the 9200 Model Tank Mounted Carburetor Adjust the Air Mixture Screw Full In, then Reverse 1 1/2 Turns. Set the Throttle Lever to Full Throttle and Start the Engine.
>>Now Carefully Use 1 Finger and Open the Throttle Plate and Over Rev the Engine Slightly. If the Engine Over Revs and Does Not Struggle to Over Rev, then the Carburetor is Set. If the Engine Struggles to Over Rev, then Turn the Adjustment Screw In 1/4 Turn and Repeat the Over Rev Test.
>>If you Adjust to 1/2 Turns In and the Engine Still Struggles to Over Rev, then Return the Adjustment Screw to 1 1/2 Turns Out from Snug and Turn the Screw Out 1/4 Turn. Do the Over Rev Test. Continue this Process Until you have the Engine Over Revving without Struggle.
>>By Adjusting the Carburetor on this Style Carburetor Until the Engine Over Revs without Struggle, you have Adjusted the Air Mixture to the Best Possible Setting.
>>This file was Intended to Give you the Basic Carburetor Cleaning Instructions and May Not Reflect Your Carburetor Components.
>>If you have Questions, Please Ask. The links above Provide Good Directions on Cleaning the Carburetor. Make sure you use an Compressed Air to Blow through all the Carburetor Passages to make sure they are Clear.
>>1- http://www.repairfaq.org/samnew/lmfaq/lmclctc.htm
>>2- http://www.cpdonline.com/692509.pdf .
Please, Do Not Hesitate, If I Missed Something or you Hit a Snag or this Does Not Correct the Problem, I am Here if You Require More Assistance.
Hope this Helps. Let me Know What Happens, Please. May the All Mighty Bless You and Yours. Be Safe and Be Happy. Thanks.

Good Luck

Respectfully

jbridger (John)

May 17, 2009 | Garden

2 Answers

Toro lawnmower starts then cuts off. It appears to be leaking fu


If there is a fuel leak causing this problem it could be from the line going to the carburetor or the float bowl. If no leak is present there, could be flooding or a sticking needle in the carburetor allowing fuel to enter constantly.

May 15, 2009 | Toro Lawn Mower With Toro Power Tools

1 Answer

I have a honda mtd pro 11a-588q795 push mower and it will not start. I cahnged the spark plug, emptied out the gas, new oil ( was empty and could not locate a plug to empty it), new air filter ( lost the...


Hello:

>>The Following is a Simple Way to make Sure the Engine is Getting Gas from the Carburetor to Run.
>>Pour a Small Amount of Gas (approximately 1oz) into the Carburetor Throat and Try to Start the Engine.
>>If the Engine Starts and Quits, then Check the Carburetor Solenoid.
>>If the Carburetor Solenoid is Good or has been Removed and the Engine will Start and Quit when the Gas is Poured into the Carburetor Throat, then Soak and Clean the Carburetor.
If the Carburetor is the Cause, then
>>The Following is a Basic File I Made for Cleaning Carburetors. Any Input is Appreciated. Even though the Carburetor Looks Clean, the Internal Passages May be Restricted with Varnish that Gas Causes to Build Up over Time.
>>Spray Cleaners Remove this Varnish in Layers, so Soaking is the Only Sure Way to Remove ALL this Varnish.
>>I Suggest you Make Sure the Gas is Free Flowing to the Carburetor Inlet Port (if the Model does Not have a Fuel Pump). If the Gas is Free Flowing to the Inlet Port, then
>>**Remove, Disassemble and Soak the Carburetor Overnight in Carburetor Cleaner (I Use Gunk).
>>The Primer Bulb is Held in Place with a Locking Collar at the Base of the Primer Bulb. Use a Small Flat Screw Driver and Carefully Pry the Lock Ring Up in Small Amounts All Around the Lock Ring until the Lock Ring and Primer Bulb can be Removed from the Carburetor Body. Usually a New Primer Bulb is Required when you have to Soak the Carburetor. The Rubber is Usually Rotted to Much for the Primer to be Reused.
>>Your Primer Bulb May Differ Slightly, but Removal is Usually Almost the Same Except for the Primer Bulbs that are Bolted to the Carburetor. These are Simply Unbolted and Changed with the new Primer Bulb.
>>I have Found that Most People can Use a Breakdown/IPL and Disassemble the Carburetor Enough for Proper Cleaning.
>>You Only have to Remove the Bowl (if Applicable), Float Pin (if Applicable), Float (if Applicable), Needle Valve and Needle Valve Seat if Applicable. This is a Flat O-Ring Located in the Inlet Port the Float Needle Rests in. Use a Strong Wire with a Slight Bend to Remove the Old Seat. Sometimes a Small Pocket Screw Driver can be Use Also.
>>The New Seat will have a Slightly Beveled Side and a Flat Side. The Flat Side goes Towards the Carburetor Body when Inserted into the Inlet Port. Spray the Seat with Spray Lubricant to make Installation Easier. The End of a Drill Bit that is Slightly Small than the Seat can be Use as an Insertion Tool.
>>Wear Gloves or Use a Rag when Handling the Sharpened End of the Drill Bit. Remove Any Adjustment Screws that Go Into the Carburetor Body. The Welch Plugs Do Not have to be Removed.
>>If you are Able to Remove and Disassemble the Carburetor and Keep the Gaskets Intact, then Usually these Gaskets can be Reused. Even the O-Ring Around the Bowl can be Reused if it is Not Broken. The Only Parts you May Need to Replace is the Float Needle Valve (and Seat if Applicable).
>>The Float Needle Usually is Not Replaced Unless it is Not Operating Properly (the gas flow not shutting off and the carburetor is Flooding). Do Not Remove the Main Nozzle. This is a Pressed Fit and Removal is Not Required for Cleaning. Soaking and Blowing the Carburetor Out After Soaking will Clean the Nozzle.
>>Once Disassembled, then Soak the Carburetor Body and Parts in a 1 Gallon Can of Gunk Carburetor Cleaner Overnight. The Can has a Parts Tray Inside it for the Small Parts.
>>Once the Carburetor and Parts are in the Cleaner, you can Replace the Lid for Safety and to Prevent Accidental Spillage. Then Blow Out the Passages with Compressed Air.
>>***(Do Not Use High Pressure Air for the Zama Carburetors, they have Check Valves for the Primer and these are Usually Blown Out of the Carburetor if Not Careful. Allow the Zama Carburetor to Set on a Drip Pan and Dry)***.
>>****All the Carburetor Adjustments are the Same for Lawn Mower and Trimmers. There are Several Location for the Air Mixture Screws. The Idle Air Mixture Screws are Usually Located at the Top of the Carburetor Bowl and the Top of the Carburetor Body.****
>>If the Main Air and Idle Air Mixture Screws are Side by Side on the Side of the Carburetor, then the Idle Air is Nearest the Engine. The Main Jet Air Mixture Screw is Located in the Bottom of the Carburetor Bowl or Beside the Idle Air Screw on the Side of the Carburetor Body.
>>Some of the Older Model Carburetors have the Main Jet Mixture Screw Straight in from the Top of the Carburetor Body (this is Rare anymore). If you have Cleaned the Carburetor (Disassembled and Soaked Overnight in Carburetor Cleaner (I Use Gunk). Then Blow Out the Passages with Compressed Air and Install a New Kit if Required. Now Setting the Air Mixture Screws:
>>****Turn the Idle Air and Main Air Mixture Screws In Until SNUG **Do Not Jam** Then Reverse Both Screws 1 1/2 Turns. Holding the Throttle Full Open, Start the Engine. Turn the Main Air Mixture Screw Clockwise Until Proper Revs are Obtained. Occasionally you May have to Turn this Counter Clockwise to Achieve the Proper Revs. Now Allow the Engine to Idle. Set the Engine Idle Screw (Not Idle Air) so the Engine will Stay Running if Required. Now Set the Idle Air Mixture Screw so there is No Hesitation when Throttling from Idle to Full Throttle. Reset the Engine Idle if Required.****
>>If This Carburetor has a Single Air Adjustment (Except Tank Mounted 9200 and 100900 Engine Model Carburetors), Use the Section Above that Pertains to Full Throttle RPM Air Mixture Screw and then Adjust the Screw if Required to Eliminate Any Hesitation when Throttling from Idle to Full Throttle.
>>For the 9200 Model Tank Mounted Carburetor Adjust the Air Mixture Screw Full In, then Reverse 1 1/2 Turns. Set the Throttle Lever to Full Throttle and Start the Engine.
>>Now Carefully Use 1 Finger and Open the Throttle Plate and Over Rev the Engine Slightly. If the Engine Over Revs and Does Not Struggle to Over Rev, then the Carburetor is Set. If the Engine Struggles to Over Rev, then Turn the Adjustment Screw In 1/4 Turn and Repeat the Over Rev Test.
>>If you Adjust to 1/2 Turns In and the Engine Still Struggles to Over Rev, then Return the Adjustment Screw to 1 1/2 Turns Out from Snug and Turn the Screw Out 1/4 Turn. Do the Over Rev Test. Continue this Process Until you have the Engine Over Revving without Struggle.
>>By Adjusting the Carburetor on this Style Carburetor Until the Engine Over Revs without Struggle, you have Adjusted the Air Mixture to the Best Possible Setting.
>>This file was Intended to Give you the Basic Carburetor Cleaning Instructions and May Not Reflect Your Carburetor Components.
>>If you have Questions, Please Ask. The links above Provide Good Directions on Cleaning the Carburetor. Make sure you use an Compressed Air to Blow through all the Carburetor Passages to make sure they are Clear.
>>1- http://www.repairfaq.org/samnew/lmfaq/lmclctc.htm
>>2- http://www.cpdonline.com/692509.pdf .
>>You can View a Breakdown/IPL of the Mower/Engine at this Site Addy, http://hayward.arinet.com/scripts/EmpartISAPI.dll?MF&app=ASP&lang=EN&TF=Mainframe&LoginID=hywd&loginpwd=hywd&Partner=HYWD and Select the Catalog American Honda.
>>You can View a Breakdown/IPL of this Unit at this Site Addy, http://www.smallenginepartswarehouse.com/parts.asp and Select the Shop Online Parts Look Up. Then Select the Model Tab. Then Select the OEM (MTD) and Enter the Model Numbers (). Then Double Click on the Model in the Results Area. Now you can Select the Section of the Unit you Wish to View.
Please, Do Not Hesitate, If you Hit a Snag or this Does Not Correct the Problem, I am Here if You Require More Assistance.
Hope this Helps. Let me Know What Happens, Please. May the All Mighty Bless You and Yours. Be Safe and Be Happy. Thanks.
Good Luck

Respectfully

John

May 08, 2009 | Garden

1 Answer

After I start my lawnmower, the rpm?s oscillates up and down for aprox 15 to 40 sec and then stabilizes.


Hello:

>>The Cause of this is a Slightly Restricted Passage or Jet in the Carburetor and it Takes a Few Seconds for the Governor the Engine at a Slightly Higher RPM to Compensate for the Restriction.
>>The Restriction is Usually Varnish that Builds up Over Time and Usually Requires Soaking the Carburetor Overnight in Cleaner to Correct this Problem.
>>The Following is a Basic File I Made for Cleaning Carburetors. Any Input is Appreciated. Even though the Carburetor Looks Clean, the Internal Passages May be Restricted with Varnish that Gas Causes to Build Up over Time.
>>Spray Cleaners Remove this Varnish in Layers, so Soaking is the Only Sure Way to Remove ALL this Varnish.
>>I Suggest you Make Sure the Gas is Free Flowing to the Carburetor Inlet Port (if the Model does Not have a Fuel Pump). If the Gas is Free Flowing to the Inlet Port, then
>>**Remove, Disassemble and Soak the Carburetor Overnight in Carburetor Cleaner (I Use Gunk).
>>The Primer Bulb is Held in Place with a Locking Collar at the Base of the Primer Bulb. Use a Small Flat Screw Driver and Carefully Pry the Lock Ring Up in Small Amounts All Around the Lock Ring until the Lock Ring and Primer Bulb can be Removed from the Carburetor Body. Usually a New Primer Bulb is Required when you have to Soak the Carburetor. The Rubber is Usually Rotted to Much for the Primer to be Reused.
>>Your Primer Bulb May Differ Slightly, but Removal is Usually Almost the Same Except for the Primer Bulbs that are Bolted to the Carburetor. These are Simply Unbolted and Changed with the new Primer Bulb.
>>I have Found that Most People can Use a Breakdown/IPL and Disassemble the Carburetor Enough for Proper Cleaning.
>>You Only have to Remove the Bowl (if Applicable), Float Pin (if Applicable), Float (if Applicable), Needle Valve and Needle Valve Seat if Applicable. This is a Flat O-Ring Located in the Inlet Port the Float Needle Rests in. Use a Strong Wire with a Slight Bend to Remove the Old Seat. Sometimes a Small Pocket Screw Driver can be Use Also.
>>The New Seat will have a Slightly Beveled Side and a Flat Side. The Flat Side goes Towards the Carburetor Body when Inserted into the Inlet Port. Spray the Seat with Spray Lubricant to make Installation Easier. The End of a Drill Bit that is Slightly Small than the Seat can be Use as an Insertion Tool.
>>Wear Gloves or Use a Rag when Handling the Sharpened End of the Drill Bit. Remove Any Adjustment Screws that Go Into the Carburetor Body. The Welch Plugs Do Not have to be Removed.
>>If you are Able to Remove and Disassemble the Carburetor and Keep the Gaskets Intact, then Usually these Gaskets can be Reused. Even the O-Ring Around the Bowl can be Reused if it is Not Broken. The Only Parts you May Need to Replace is the Float Needle Valve (and Seat if Applicable).
>>The Float Needle Usually is Not Replaced Unless it is Not Operating Properly (the gas flow not shutting off and the carburetor is Flooding). Do Not Remove the Main Nozzle. This is a Pressed Fit and Removal is Not Required for Cleaning. Soaking and Blowing the Carburetor Out After Soaking will Clean the Nozzle.
>>Once Disassembled, then Soak the Carburetor Body and Parts in a 1 Gallon Can of Gunk Carburetor Cleaner Overnight. The Can has a Parts Tray Inside it for the Small Parts.
>>Once the Carburetor and Parts are in the Cleaner, you can Replace the Lid for Safety and to Prevent Accidental Spillage. Then Blow Out the Passages with Compressed Air.
>>***(Do Not Use High Pressure Air for the Zama Carburetors, they have Check Valves for the Primer and these are Usually Blown Out of the Carburetor if Not Careful. Allow the Zama Carburetor to Set on a Drip Pan and Dry)***.
>>****All the Carburetor Adjustments are the Same for Lawn Mower and Trimmers. There are Several Location for the Air Mixture Screws. The Idle Air Mixture Screws are Usually Located at the Top of the Carburetor Bowl and the Top of the Carburetor Body.****
>>If the Main Air and Idle Air Mixture Screws are Side by Side on the Side of the Carburetor, then the Idle Air is Nearest the Engine. The Main Jet Air Mixture Screw is Located in the Bottom of the Carburetor Bowl or Beside the Idle Air Screw on the Side of the Carburetor Body.
>>Some of the Older Model Carburetors have the Main Jet Mixture Screw Straight in from the Top of the Carburetor Body (this is Rare anymore). If you have Cleaned the Carburetor (Disassembled and Soaked Overnight in Carburetor Cleaner (I Use Gunk). Then Blow Out the Passages with Compressed Air and Install a New Kit if Required. Now Setting the Air Mixture Screws:
>>****Turn the Idle Air and Main Air Mixture Screws In Until SNUG **Do Not Jam** Then Reverse Both Screws 1 1/2 Turns. Holding the Throttle Full Open, Start the Engine. Turn the Main Air Mixture Screw Clockwise Until Proper Revs are Obtained. Occasionally you May have to Turn this Counter Clockwise to Achieve the Proper Revs. Now Allow the Engine to Idle. Set the Engine Idle Screw (Not Idle Air) so the Engine will Stay Running if Required. Now Set the Idle Air Mixture Screw so there is No Hesitation when Throttling from Idle to Full Throttle. Reset the Engine Idle if Required.****
>>If This Carburetor has a Single Air Adjustment (Except Tank Mounted 9200 and 100900 Engine Model Carburetors), Use the Section Above that Pertains to Full Throttle RPM Air Mixture Screw and then Adjust the Screw if Required to Eliminate Any Hesitation when Throttling from Idle to Full Throttle.
>>For the 9200 Model Tank Mounted Carburetor Adjust the Air Mixture Screw Full In, then Reverse 1 1/2 Turns. Set the Throttle Lever to Full Throttle and Start the Engine.
>>Now Carefully Use 1 Finger and Open the Throttle Plate and Over Rev the Engine Slightly. If the Engine Over Revs and Does Not Struggle to Over Rev, then the Carburetor is Set. If the Engine Struggles to Over Rev, then Turn the Adjustment Screw In 1/4 Turn and Repeat the Over Rev Test.
>>If you Adjust to 1/2 Turns In and the Engine Still Struggles to Over Rev, then Return the Adjustment Screw to 1 1/2 Turns Out from Snug and Turn the Screw Out 1/4 Turn. Do the Over Rev Test. Continue this Process Until you have the Engine Over Revving without Struggle.
>>By Adjusting the Carburetor on this Style Carburetor Until the Engine Over Revs without Struggle, you have Adjusted the Air Mixture to the Best Possible Setting.
>>This file was Intended to Give you the Basic Carburetor Cleaning Instructions and May Not Reflect Your Carburetor Components.
>>If you have Questions, Please Ask. The links above Provide Good Directions on Cleaning the Carburetor. Make sure you use an Compressed Air to Blow through all the Carburetor Passages to make sure they are Clear.
>>1- http://www.repairfaq.org/samnew/lmfaq/lmclctc.htm
>>2- http://www.cpdonline.com/692509.pdf .
Hope this Helps. May the All Mighty Bless You and Yours. Be Safe and Be Happy. Thanks.

Good Luck

Respectfully

John

Apr 22, 2009 | Garden

1 Answer

Mower will only run if choke is on


Hello cmsbss:

>>From your Description it Sounds like the Carburetor requires Soaking and Cleaning.
>>The Following is a Basic File I Made for Cleaning Carburetors. Any Input is Appreciated. Even though the Carburetor Looks Clean, the Internal Passages May be Restricted with Varnish that Gas Causes to Build Up over Time.
>>Spray Cleaners Remove this Varnish in Layers, so Soaking is the Only Sure Way to Remove ALL this Varnish.
>>I Suggest you Make Sure the Gas is Free Flowing to the Carburetor Inlet Port (if the Model does Not have a Fuel Pump). If the Gas is Free Flowing to the Inlet Port, then
>>**Remove, Disassemble and Soak the Carburetor Overnight in Carburetor Cleaner (I Use Gunk).
>>The Primer Bulb is Held in Place with a Locking Collar at the Base of the Primer Bulb. Use a Small Flat Screw Driver and Carefully Pry the Lock Ring Up in Small Amounts All Around the Lock Ring until the Lock Ring and Primer Bulb can be Removed from the Carburetor Body. Usually a New Primer Bulb is Required when you have to Soak the Carburetor. The Rubber is Usually Rotted to Much for the Primer to be Reused.
>>Your Primer Bulb May Differ Slightly, but Removal is Usually Almost the Same Except for the Primer Bulbs that are Bolted to the Carburetor. These are Simply Unbolted and Changed with the new Primer Bulb.
>>I have Found that Most People can Use a Breakdown/IPL and Disassemble the Carburetor Enough for Proper Cleaning.
>>You Only have to Remove the Bowl (if Applicable), Float Pin (if Applicable), Float (if Applicable), Needle Valve and Needle Valve Seat if Applicable. This is a Flat O-Ring Located in the Inlet Port the Float Needle Rests in. Use a Strong Wire with a Slight Bend to Remove the Old Seat. Sometimes a Small Pocket Screw Driver can be Use Also.
>>The New Seat will have a Slightly Beveled Side and a Flat Side. The Flat Side goes Towards the Carburetor Body when Inserted into the Inlet Port. Spray the Seat with Spray Lubricant to make Installation Easier. The End of a Drill Bit that is Slightly Small than the Seat can be Use as an Insertion Tool.
>>Wear Gloves or Use a Rag when Handling the Sharpened End of the Drill Bit. Remove Any Adjustment Screws that Go Into the Carburetor Body. The Welch Plugs Do Not have to be Removed.
>>If you are Able to Remove and Disassemble the Carburetor and Keep the Gaskets Intact, then Usually these Gaskets can be Reused. Even the O-Ring Around the Bowl can be Reused if it is Not Broken. The Only Parts you May Need to Replace is the Float Needle Valve (and Seat if Applicable).
>>The Float Needle Usually is Not Replaced Unless it is Not Operating Properly (the gas flow not shutting off and the carburetor is Flooding). Do Not Remove the Main Nozzle. This is a Pressed Fit and Removal is Not Required for Cleaning. Soaking and Blowing the Carburetor Out After Soaking will Clean the Nozzle.
>>Once Disassembled, then Soak the Carburetor Body and Parts in a 1 Gallon Can of Gunk Carburetor Cleaner Overnight. The Can has a Parts Tray Inside it for the Small Parts.
>>Once the Carburetor and Parts are in the Cleaner, you can Replace the Lid for Safety and to Prevent Accidental Spillage. Then Blow Out the Passages with Compressed Air.
>>***(Do Not Use High Pressure Air for the Zama Carburetors, they have Check Valves for the Primer and these are Usually Blown Out of the Carburetor if Not Careful. Allow the Zama Carburetor to Set on a Drip Pan and Dry)***.
>>****All the Carburetor Adjustments are the Same for Lawn Mower and Trimmers. There are Several Location for the Air Mixture Screws. The Idle Air Mixture Screws are Usually Located at the Top of the Carburetor Bowl and the Top of the Carburetor Body.****
>>If the Main Air and Idle Air Mixture Screws are Side by Side on the Side of the Carburetor, then the Idle Air is Nearest the Engine. The Main Jet Air Mixture Screw is Located in the Bottom of the Carburetor Bowl or Beside the Idle Air Screw on the Side of the Carburetor Body.
>>Some of the Older Model Carburetors have the Main Jet Mixture Screw Straight in from the Top of the Carburetor Body (this is Rare anymore). If you have Cleaned the Carburetor (Disassembled and Soaked Overnight in Carburetor Cleaner (I Use Gunk). Then Blow Out the Passages with Compressed Air and Install a New Kit if Required. Now Setting the Air Mixture Screws:
>>****Turn the Idle Air and Main Air Mixture Screws In Until SNUG **Do Not Jam** Then Reverse Both Screws 1 1/2 Turns. Holding the Throttle Full Open, Start the Engine. Turn the Main Air Mixture Screw Clockwise Until Proper Revs are Obtained. Occasionally you May have to Turn this Counter Clockwise to Achieve the Proper Revs. Now Allow the Engine to Idle. Set the Engine Idle Screw (Not Idle Air) so the Engine will Stay Running if Required. Now Set the Idle Air Mixture Screw so there is No Hesitation when Throttling from Idle to Full Throttle. Reset the Engine Idle if Required.****
>>If This Carburetor has a Single Air Adjustment (Except Tank Mounted 9200 and 100900 Engine Model Carburetors), Use the Section Above that Pertains to Full Throttle RPM Air Mixture Screw and then Adjust the Screw if Required to Eliminate Any Hesitation when Throttling from Idle to Full Throttle.
>>For the 9200 Model Tank Mounted Carburetor Adjust the Air Mixture Screw Full In, then Reverse 1 1/2 Turns. Set the Throttle Lever to Full Throttle and Start the Engine.
>>Now Carefully Use 1 Finger and Open the Throttle Plate and Over Rev the Engine Slightly. If the Engine Over Revs and Does Not Struggle to Over Rev, then the Carburetor is Set. If the Engine Struggles to Over Rev, then Turn the Adjustment Screw In 1/4 Turn and Repeat the Over Rev Test.
>>If you Adjust to 1/2 Turns In and the Engine Still Struggles to Over Rev, then Return the Adjustment Screw to 1 1/2 Turns Out from Snug and Turn the Screw Out 1/4 Turn. Do the Over Rev Test. Continue this Process Until you have the Engine Over Revving without Struggle.
>>By Adjusting the Carburetor on this Style Carburetor Until the Engine Over Revs without Struggle, you have Adjusted the Air Mixture to the Best Possible Setting.
>>This file was Intended to Give you the Basic Carburetor Cleaning Instructions and May Not Reflect Your Carburetor Components.
>>If you have Questions, Please Ask. The links above Provide Good Directions on Cleaning the Carburetor. Make sure you use an Compressed Air to Blow through all the Carburetor Passages to make sure they are Clear.
>>1- http://www.repairfaq.org/samnew/lmfaq/lmclctc.htm
>>2- http://www.cpdonline.com/692509.pdf .
>>If you Hit a Snag or this Does Not Correct the Problem, I am Here if You Require More Assistance. Hope this Helps. Let me Know What Happens, Please. May the All Mighty Bless You and Yours. Be Safe and Happy.
>>Thanks.

Respectfully

John

Apr 21, 2009 | Troy-Bilt Pony Garden Tiller

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