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Need assistance with new tosensesuper200 setting up plasma torch mickypa

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Explain more please?

Posted on Oct 18, 2009

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Thermal Dynamics cutmaster 81. when turned on it cycles blowing air but no arc. two green lights are flashing. pulling the trigger doesn't do anything, air keeps cycling


Hi; Check the following troubleshoot and see if you can ID the problem:
Problem: Gas flows continuously when power is turned on, AC indicator flashes 1. Torch switch is activated (closed) before user turns power on. a. Release torch switch. 2. Faulty torch switch a. Check torch switch for continuity. Replace if necessary.
Problem: Gas flows continuously; Torch will not pilot when torch switch is activated; AC indicator ON 1. System is in SET mode a. Change to RUN / Rapid Auto Restart / SET switch to RUN (up).
Mostly of the problems found is that customer has the switch line on to SET instead of RUN.
Hope this help. Have a good afternoon.

Sep 16, 2011 | Welding Tools

1 Answer

The gas light come on and flashes and wont cut. I have changed all the nozzels on the torch and still nothing?


Hi:

Gas light goes on when you have an air flow or pressure problem. Do you have enough pressure? you will need at least 120 psi at the compressor and 75psi at the plasma machine. Do you have enough flow? You will need 20 SCFH and a 30 gallon compressor reserve tank.

Let me know if this help. Please vote.

Jul 30, 2011 | RTO Esab Power Cut 1250 Plasma W/Pt 32EH...

3 Answers

If you have a old plasma cutter can you swap ot


yes it does matter.each brand is set up for their own torches.

Jul 02, 2009 | Welding Tools

2 Answers

Plasma cutter problem - is cutting on beveled angle.


worked on units for several years,my first thought was torch consumables,then torch itself,so here we go.make sure all the consumables are exact for the torch,make sure all parts are brand new,(all parts,that way we can elimenate that part of trouble shooting).check that the ground is tight on the unit and work peice.When you bought the new torch head did you also buy the lead to the head?If not possible that could be the problem.

May 16, 2009 | Welding Tools

1 Answer

My SIP 30 is not working. It has a normal air pressure light, normal air flow at torch. The torch has all new consumable parts but no spark when activated. Inside the voltages at the torch leads are about...


It has become my experience that the trouble is in the torch head, especially after the torch head has gotten hot during use. Replacing it may solve your problem.

Apr 07, 2009 | Welding Tools

1 Answer

Hobart 250 a keeps cutting off the flame


If you have a bad air supply then the moisture in the air will cause the torch to cut off and the cut quality depends also on air supply,speed,metal thickness and condition of your consumables,meaning your electrode and other related parts in the torch tip.Hope this helps

Jan 05, 2009 | Miller Hobart AirForce 250A Plasma Cutter ...

2 Answers

Welding Question


The plasma also cuts ferrous and non-ferrous metals much faster than an Oxy-Fuel torch or abrasive saws, with low or no heat affected zone, especially on thinner metals. A clean cut with little or no dross means less time and money is required to finish the work piece. Parts are virtually weld-ready

Aug 27, 2008 | MILLER 212735 O-RING PLASMA CUTTER

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