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Onan microlite 4000 generator will run for 2 to 4 hours and then just shut of plenty of gas full of oil clean filter new plug R V on level ground

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Does it start right back up or does it need to cool off for 10-20 min?

Posted on Sep 06, 2009

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I have a Onan 7.5 from 1998. only 80 hours on it. Would turn over very slow and would not start. Will not turn at all now. Fuel pump and celinoid kick in. Took out starter had it tested and it was ok. What...


If you have it for 12 years, it ran only 80 hours, it may have got rusty.
If you can open generator back cover, try to see the condition of generator iron (stator and rotor).Check the bearings.
Check the oil (level and condition, it may have water or gas in it).  
Take out the spark plug and without fuel try to turn the motor manually.
If you can turn it, try to clean if any rusty parts, drain the oil, clean the crankcase with cleaning oil (make a few turns)and fill it with good new oil.
Try to spray some WD 40 or some rust remover spray where you may have rust: the generator interspace, bearing legs, through the spark plug hole etc.
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The generator engine is jetted for sea level. When you run at 24 hundred feet, it's flooding out. That's what you smell. The carb will need to be jetted for high altitude.

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2 Answers

ONAN 4000 RUNS FOR ONE HOUR AND DIES--ANY IDEAS WHY?


does it have original oil in it? if so they use a lighter weight oil than recommended for engine break in. change your oil and filter and see if that doesnt solve it.could be thinning out loosing pressure when hot. i have seen this beofore.. :)

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Onan microlite 4000 generator no output


Hi, The 4000 rv unit unit is equipped with full diagnostics, and is indicated by the status light blinking. The blinking sequence, blinks a code as to the fault. If your unit runs and the status light is on without blinking, it is either the circuit breaker on the genset or in your distribution panel that needs to be reset. Good Luck, this should Fixya!

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