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Posted on Aug 02, 2009
Answered by a Fixya Expert

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BBQ gas leaking from regulator vent

BBQ is about 6 years old. The regulator is allowing gas to escape at the vent (not the hoses). When I turn on the gas at the grill, it seems to stop escaping at the vent.

It's a cheap BBQ. The hoses are attached with crimped clamps, so I'm not sure if I can find a replacement part. (I looked at a few hardware stores and they didn't have anything).

Any suggestions

  • Anonymous Mar 22, 2014

    when the gas tank is opened, the gas escapes through the whole vent regulator

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  • Expert 60 Answers
  • Posted on Aug 23, 2009
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Joined: Aug 09, 2009
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Tou will have to cut off the hose at the crimp point a drimel wors real well then buy a new regulator and hose and automotive hose clamps 3/16 is best

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*** some regulators, not all need this to be done for safety.

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Uneven burner

I apologize I've not logged in for some time and do not know what "everyone else" has had issues with.
I can tell you as a grill repair company we get 4-5 calls every week from clients complaining of poor flames, poor heat. The problem has a very simple solution and the problem is not the burners or other parts and (almost never) the regulator.
There are 3 safety features in an LP cylinder. One is a check valve that gauges pressure leaving the tank. This is a swing-arm pressed up by escaping LP. When the gas fills the manifold and gas line (because the BBQ valves all Must Be Off when the cylinder is turned on) the pressure pushes this swing-arm back into position.
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The mechanics of the tank are designed to read higher pressure leaving and lower pressure returning as a leak and shuts-down. We still get some flow because of the OPD pushing but the tank will not allow gas flow at the necessary BTU's.
Reset: Turn off everything on the BBQ and the LP cylinder. Disconnect the cylinder and turn the BBQ valves all to "high".
Wait 5 minutes.
Turn everything off again -- and be sure every valve is completely off so no pressure is released.
Reattach the LP cylinder to the regulator and turn the tank on -- very, vert slow for the first full rotation so the gas pressure leaks through slow and cannot "hit" the check valve too hard.
Once the cylinder os all the way on light the BBQ and it will be fine.

Please let us know how it goes.
If I had one dollar for every time someone contacted us to buy burners, regulator, etc only to fix their BBQ while on the telephone with us ... I would retire!
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age of the grill is irrelevant, i am old and i still can do few thingzzzz...

i assume that your regulator is connected directly to the bottle, then hose to your bottle, then hose is connected to the regulator and other end to the grill?

or it is bottle, hose, regulator, grill?

you need to follow the path regardless, be outside, light breeze is better, no open flame in at least 20m (yards) radius in any direction.

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First make sure that the LP tank is not overfilled. If you open the bleeder hole on the tank(small screw next to the valve) there should be no liquids coming out. If liquid propane is coming out then the tank is overfilled. Keep the bleeder screw loose until the liquid disappears then tighten. Re-connect the tank and see if that fixes the problem.

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