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Make sure the needle is inserted correctly with the flat area on the shank towards the screw. Make sure the Stitch Pattern selector is on plain stitches.
Check quality of thread...don't use inexpensive stuff, also, change needle, check for burrs on needleplate. Make sure bobbin area is free of dust and thread. Check thread tension also.
Are you saying the upper thread is knotting under the fabric as it stitches? This is bird nesting or thread nesting and is generally caused by mis-threading, the thread not being seated in the tension disk, or the upper tension too loose.
When threading the upper thread, ALWAYS RAISE the presser foot. Verify that the machine is threaded correctly. If one guide is missed, the stitching will go haywire. Start out with the upper tension set around the midway point and then tweak it through test stitching.
isn't this info in the manual? If you don't have one call singer and purchase one because it's not in the download area. And a search for the model 4663 brings up nothing.
Go to the singer website
Go to the home page
Go to customer service--click on it--it will show a small menu--click on instruction manual
In the box put the model number (example 9020 ) don't put the T in the box & click search
if that's not the one you need try sewingpartsonline.com sew4less.com sewusa.com
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