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How to replace a Ducane Grill burners - Ducane Grilling

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Posted on Jan 02, 2017

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SOURCE: burner replacement on Ducane 30400040

Remove the 2 grill wire cooking racks by lifting them out of the top of the grill, next lift out to remove the 3 heat deflector panels which exposes the 3 burner tubes. Remove the 4 screws located on the outside flanks (2 on each side) of the 5-knob control panel assembly - then gently slide the knob control assembly outward and away from the grill just about an inch or two. You can now remove the old burner tubes and replace them with the new units. Then simply slide the control assembly back into the grill frame and replace/tighten the 4 screws. Voila`

Posted on Oct 26, 2008

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SOURCE: I need to know how to remove the stainless steel burners and replace them.

Call Weber to receive free warrenty burners. Have model and serial number found inside one of the doors on your grill. I just received them in the mail about a week ago and just replaced my burners today. Here is what I did.

Remove the grates and burner heat deflectors. There are 4 screws on the knob panel, 2 on the left and 2 on the right. Remove the screws and pull back about a inch or two. I found it helpful to open all the doors a bit to rest the panel on them. The burners should remove easily once this is done. Replace the burner tubes and be sure tubes have holes facing up on the one side for correct heat distribution. When placing the knob panel back on, make sure that burner tubes go onto the gas control knob correctly. Replace screws on the knob panel.

****Get a wire brush about the size of a tooth brush to clean the starter, the thing that makes the spark to start the flame.****

Posted on Jun 26, 2009

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SOURCE: Need to replace burner tubes on a Ducane grill.

First call Weber to receive the Warrenty burners for free. Have model and serial numbers ready. They can be found on one of the doors. Here is what I did for my Ducane model 30400042.

Remove the grates and burner heat deflectors. There are 4 screws on the knob panel, 2 on the left and 2 on the right. Remove the screws and pull back about a inch or two. I found it helpful to open all the doors a bit to rest the panel on them. The burners should remove easily once this is done. Replace the burner tubes and be sure tubes have holes facing up on the one side for correct heat distribution. When placing the knob panel back on, make sure that burner tubes go onto the gas control knob correctly. Replace screws on the knob panel.

****Get a wire brush about the size of a tooth brush to clean the starter, the thing that makes the spark to start the flame.****

Posted on Jun 26, 2009

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SOURCE: Ducane F7011013 FireLight II grill I am looking

I have a brand new Ducane Firelight II Camp Stove/Grill in need of a regulator/hose assembly. Would you be interested is selling me the parts from your stove? kpirish810@yahoo.com

Posted on Sep 06, 2009

fathitkf
  • 1871 Answers

SOURCE: how do you replace a burner on a ducane gas grill

Hello : Here are two solutions , just look which one of them is the most helpful .

  1. Turn off the gas supply and bleed the lines leading to the grill. Remove the gas tank if possible.
  2. Open the grill and remove the grates. In some cases you will need to
    detach the hoses from under the grill using simple hand tools. Other grills may have simple "float in" style of burner. These styles look as if the tubes from the burner leading to the gas supply lines simply "float" into each other. Look for clamps of holders that may need to be removed.
  3. Remove the damaged burner and remove from grill. Take a moment to inspect the other burners and any other hoses in case you need to replace more than one piece. Place the burner in a plastic bag and take it to the home store so you can get the exact parts you need. This removes all guess work.
  4. Before replacing the burner/burners etc, take a moment to clean any material, grease etc from the bottom of the grill. Replace the burners and hoses as needed. Check the connections before reconnecting the gas supply. Turn the gas on and start to flow of gas to the burners without lighting the grill. Make sure the flow is working. Be sure to turn the gas off, let the fuel dissipate before lighting.
  5. With everything working, fire up the grill and enjoy.

Or try these help here :


  1. Turn off the gas supply valve on the tank. Remove the fuel line from the fuel tank by turning the connection nut counter-clockwise with your hand.
  2. Open the Char-Broil gas grill and remove the main cooking grate. You do not need to remove the upper warming racks to change the burners.
  3. Remove the lava rocks from the grill and pull the rock grate out. Unhook the flame spreader from each end where the spreader attaches to the inside body of the grill. The spreader is the angled piece that sits over the burner.
  4. Locate the cotter pin that secures the front of the burner to the grill body. Remove the cotter pin with a pair of needle nose pliers. Lift the burner up and pull the burner venturi tubes out of the gas valve.
  5. Set the new burner inside the grill with the venturi tubes inside the gas valve opening. Install the cotter pin to secure the burner to the grill body. Place the flame spreader back inside the grill and hook the ends to the grill body.
  6. Place the rock grate, lava rocks and cooking grate back inside the grill. Reattach the fuel line to the fuel tank.
Here you need Needle nose pliers.

Please report me which one helped the most .

good luck .

and rate if useful please !

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Posted on Feb 21, 2010

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1 Answer

How to replace burners


Replacing the burners on any Ducane Gas Grill is not an easy task. As the control panel has to be dismantled to accomplish it. With that in mind, I have included a link to the Owner's Manual. The section Annual Maintenance starting on page 21, will be a big help to yo in removing the old burners and installing the new ones.

http://help.weber.com/manuals/ducane/2008%20Manuals%20pdf/20529916_030308.pdf

Hope this helps you and Happy Grilling!! Thanks for choosing FixYa.

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Replacing the burners on this poorly designed grill is no easy task. As have yo dismantle the control panel to access and remove the burners. Ducane,(a stepchild to Weber Grills) is the only grill I know of, where this much work is required to replace a burner.

So, I have provided a link to your Owner's Manual, because, as they say "A picture is worth a thousand words." Pay particular attention to page # 21 Annual Maintenance. As it describes and shows you how to do everything. You can download and print the manual for future reference.

http://help.weber.com/manuals/ducane/2008%20Manuals%20pdf/20529916_030308.pdf


I hope this helps you. Please let me know. Thanks and Happy Grilling!!

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Unfortunately, Ducane is the only grill manufacturer who requires the removal of the front control panel, to replace the burner(s).

Here is a link to the Meridian Series grills. Click on the link that is your model and you can download and print the owners Manual. In it under Maintenance, it will describe and show you how to remove and replace the burner(s).

http://www.ducane.com/manuals/

Hope this gets you back up and grilling.

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How do I replace burners?


Not sure about a Ducane but I replaced mine by removing the grates and burner diverters.

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How do I remove the old burners to replace with new?


Should be as easy as removing the screws at the ends of the tubes and sliding the tubes away from you and putting the new ones in like you took out the old ones.

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Go to Ducane web site http://www.ducane.com/manuals/ and download the manual for your model.

Has Mederian 3 & 5 burners and LP & NG
Also has Stainless 3 & 5 and LP & NG

Need Adobe Acrobate reader that can also be downloaded.
Manual shows step by step in Annual Cleaning section

azrsanford@comcast.net

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Ducane F7011013 FireLight II grill I am looking for a replacement burner. The one I have has rusted out. Any suggestions on where I can get one? Is there another burner that will fit in this grill? ...


I have a brand new Ducane Firelight II Camp Stove/Grill in need of a regulator/hose assembly. Would you be interested is selling me the parts from your stove? kpirish810@yahoo.com

Apr 25, 2009 | Ducane F7011013

2 Answers

Burner replacement on Ducane 30400040


Remove the 2 grill wire cooking racks by lifting them out of the top of the grill, next lift out to remove the 3 heat deflector panels which exposes the 3 burner tubes. Remove the 4 screws located on the outside flanks (2 on each side) of the 5-knob control panel assembly - then gently slide the knob control assembly outward and away from the grill just about an inch or two. You can now remove the old burner tubes and replace them with the new units. Then simply slide the control assembly back into the grill frame and replace/tighten the 4 screws. Voila`

Jul 04, 2008 | Ducane 30400040 Stainless Steel Grill

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