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On a komatsu D20A-5 mini dozer there are three wires coming off of the alternator the big white one goes to the battery but where do the other two go one is white with a red stripe and the other is white with a green stripe

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Battery light alternator


The Charge lamp comes on with the Alternator fails to keep battery charge going. (lots of way to fail, and ALT Is 100% good) it's a system. each part of it must be good, end to end.
so...
i put my voltmeter across battery, i start car, i see 13.3 to 15vdc, alt is good.
no? , i see now, 12.2v. ALt is dead, (i didnt say bad) and battery is sightly discharged, 12.6v is charged. (key off, rested voltage)
This 12v tells me the ALT is shut down. only why is the question.

how can any charge system fail,
bad battery tops the list here, they LOVE to fail.
1: belt slips.
2: belt missing
3: bad alt.
4: bad wires to ALT . (corrosion on any wire or lug)
5: fuses blown , any listed below.:
your alt is not an ECU controlled, alt ,its 100% self contained

did you ever remove the ALT and blow the 100 amp fuseable link
the first step of any alt pul, is the pull the NEG, battery lug or BOOM.

im logged in to alldata.com so can you.

and what do i see.
a 5 wire ALT. one is the frame ground, so it must not be rusty or..... it fails. frame to engine block. no rust here.

wire L , yellow.goes to dash LEDs (alt failure idiot lamps) (this works)
wire. S white goes to ALT 5a fuse, is it blown?
wire :B B/G color, goes to the 100 amp link fuse. (blown>?)
wire IG Red-white, goes to a fuse marked 10A gauge.

i think the IG wire is the voltage sense wire.
no sense, no charge. I think the whole I/P dash cluster goes dead when this fuse blows.

The S wire is the boot strap voltage sense, it wakes up the regulator .
if open , the reg stays asleep, as does ALT.
Alternators can not self start, the regulator has boot strap device
that cures that. called self excitation. so this wire is critical.
All wires except the L wire is critical. in this case.

the B wire is the big wire, it charges the battery . 50amps or more..

any of the 5 paths open , kills the ALT dead.
The REG inside the ALT can also shut it down.
eg: battery bad, with huge cell resistances. total.
eg: overvoltge for any reasons. including attempts top run car with no battery, (dont ask)
eg: over current (battery cells 1 to 6 shorted) or 25 KC lamps added.
eg: over temperature shut down.

that is about it.







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1 Answer

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Yes the White wire is the reason. It goes to the Internal Regulator.
As you view the connector that plugs into your alternator, look at where the lock tab is.
Lock tab on TOP. The Black wire goes to the Left side. The White wire goes to the Right side.

The Black wire, ties into the Red wire down in the wire loom. (The Red wire goes to the starter solenoid, and this is connected straight to the battery. This is why the Red, AND the Black wire, are both Hot wires)

The White wire goes through the bulkhead wire loom, and to the bulkhead connector.

(Down under the steering shaft, and on the firewall, you'll see a rectangular Black box shape, with a Bunch of wires, coming into it from the engine compartment. The bulkhead connector is two pieces. Following it through the firewall, the other side of it is the fuse panel)

Where the White wire connects in the fuse panel,
it should go straight to the ACC fuse. (Accessory)

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1 Answer

Need help with auto wiring ( DON'T KNOW WHERE WIRES GO? )


located the wire coming from batterie light thats very easy you just have to aply groun to one of the 2 wire conector and the alternator light will come on with ignition on, be carrefull the other will have 12 volts, then the big and thick wire goes to the big post on the alternator, and the batterie light wire goes to the remainig small alternator wire, i belive must to be brown color
on alternator but can't remeber, good luck

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