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I have replaced brushes, brush holders, and brush plates. Now I am not sure which side of brush holder wires go in??? Is it same side as prong on brush plate?? or opposite??? Lowell

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The open end of you brush holder goes toward thr copper on the armeture.

Posted on Dec 23, 2009

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Posted on Jan 02, 2017

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1 Answer

How do I reattach the motor wire to the brush holder insert? Do I lube the new motor?


On one brush holder you push the clip on the end of the field wire between the bottom side of the square brush holder and the black plastic insert the holder is mounted into. On the other brush holder it pushes between the top side of the brass holder and the black insert. The bearing is pre lubricated but oil the armature shaft before sliding the rear bearing housing on.

May 10, 2016 | KitchenAid KSM150PS Artisan Series Stand...

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Location of brushes on dremel multi max kit


There should be a second brush. Look along the motor - you're looking for a spot where the armature (the part that rotates) is surrounded by a ring of little straight copper-colored bars. That's the "commutator" section. The brushes run against the copper bars.

Look on the outside of the plastic shell - there may be two large plastic screws, one on the outside of each shell half, right about where the commutator would be on the inside. Those are your brush holder screws; you should be able to change the brushes from OUTSIDE the tool without opening it. Some tools are built without external brush holders like that, but most have external brush holders.

If you find external brush holder screws, then track down the second brush and set it aside. It MAY be hanging from the brush holder in one of the shell halves. Unscrew both brush holders and remove them from the shell. Set them aside and reassemble the motor back into the shell. If the brushes are really short, like if they're nearly cube-shaped, then it's time to replace them. If not, try them again.

Insert one brush into each of the holes the brush holder screws came out of, and put the brush holder screws back in. Be careful not to cross-thread them. Try the tool.

If it still won't run, it's possible that an armature winding has given up the ghost and it's time to replace the tool...

Jul 11, 2014 | Dremel Multi Max Kit

1 Answer

KitchenAid mixer does not turn on


Check the motor carbon brushes, remove the back cover and check for broken or disconnected wires. Using a multi meter check the main cable for continuity from wall plug to the speed control board. That will be the black wire and the white wire at the bottom on one side of the control plate. After that check fields for continuity, that will be between the 2 wires on the bottom on the other side of the control plate and the brass insert inside the brush holders. One of the wires will be a circuit through the fields to one of the brush holders.

Apr 16, 2014 | KitchenAid 32685 Mixer

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Replace brushes


In the middle of the housing set on both sides, there is a cap cover you have to pry off with a small screwdriver to get to the brush caps. Screw the brush caps off and remove the brushes (PN CB-430). If the brushes are stuck, pull on them until they come out. If the brush contacts/wires break off, you'll have to remove the armature and push the brushes through the brush holders. If the brush holders are damaged, replace the end bell, PN638448-2.

Mar 26, 2014 | Makita Angle Grinder BGA452

1 Answer

KitchenAid 5kpms


OK you have mains voltage across the black wire and the white wire on the 2 bottom terminals on the left side of the speed control plate. You are certain that the carbon brushes are in the correct way around with the shaved off corner lining up with the blocker in the brush holder. Are the switch contacts touching when the lever is moved to position 1. They are on the inside of that black control plate. If they are touching and still no go you need to check that the fields have a circuit. You notice that the black and the white wires cone from inside the machine, there are 2 more going inside as well. Remove the brushes and check for a circuit between one of those other 2 wires to one of brush holders and the other wire to the other brush holder. If that's OK you are pretty safe to change the phase board that is above the black control plate. It has about 4 wires coming out of it. The control plate has wire colours written on it beside each terminals so there is no chance of a mistake if you can read.

Mar 15, 2014 | KitchenAid Food Mixers

1 Answer

Need brushes for model 9531 buffer


I am in the business of repairing and rebuilding power tools and none of my brand name parts suppliers nor any of the sites I use to get off brand parts have your brushes available. I did find a part number 136506-02 that was replaced by part number 135948-03 but it shows it as a brush holder/brush assembly. My only suggestion is to find a tool repair center, ask if they have a stock of brushes and try to find a brush that will work in your holder. On many an occasion I have shaved the sides of brushes to make them fit into older model tools. You just have to be sure the top connector is compatable with your holder.

Feb 05, 2012 | Tools & Hardware - Others

1 Answer

Truck will not start, wanted to check starting celinoid1995 niss pick up


Solenoid Replacement
  1. Remove the starter.
  2. Unscrew the two solenoid switch (magnetic switch) retaining screws.
  3. Remove the solenoid. In order to unhook the solenoid from the starter drive lever, lift it up at the same time that you are pulling it out of the starter housing.
  4. Installation is in the reverse order of removal. Make sure that the solenoid switch is properly engaged with the drive lever before tightening the mounting screws.
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Fig. 4: Exploded view of S114-605, 606B, 607 and 608SA type starters-1989-95 models (click image for zoom)




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Fig. 5: Exploded view of M3T38482 type starter-1989-95 models




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Fig. 7: Exploded view of S114-527A type starter-1989-95 models


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Fig. 8: Exploded view of M1T60281 type starter-1989-95 models


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Fig. 9: Exploded view of S114-703A type starter-1989-95 models




Brush Replacement
NON-REDUCTION GEAR TYPE

  1. Remove the starter.
  2. Remove the solenoid (magnetic switch).
  3. Unfasten the two end frame cap mounting bolts and remove the end frame cap.
  4. Remove the O-ring and lock plate from the armature shaft groove, then slide the shims off the shaft.
  5. Unfasten the two long housing screws (at the front of the starter) and carefully pull off the end plate.
  6. Using a screwdriver, separate the brushes from the brush holder.
  7. Slide the brush holder off of the armature shaft.
  8. Crush the old brushes off of the copper braid and file away any remaining solder.
  9. Fit the new brushes to the braid and spread the braid slightly.
Use a soldering iron of at least 250 watts.
  1. Using a light-grade solder, solder the brush to the braid. Grip the copper braid with flat pliers to prevent the solder from flowing down its length.
  2. File off any extra solder and then repeat the procedure for the remaining three brushes.
  3. Installation is in the reverse order of removal.

When installing the brush holder, make sure that the brushes line up properly.
REDUCTION GEAR TYPE
  1. Remove the starter and the solenoid.
  2. Remove the through-bolts and the rear cover. The rear cover can be pried off with a small prytool, but be careful not to damage the O-ring.
  3. Separate the starter housing, armature, and brush holder from the center housing. They can be removed as an assembly.
  4. Remove the positive side brush from its holder. The positive brush is insulated from the brush holder, and its lead wire is connected to the field coil.
  5. Carefully lift the negative brush from the commutator and remove it from the holder.
  6. Installation is in the reverse order of removal.

Starter Drive Replacement
NON-REDUCTION GEAR TYPE
  1. With the starter motor removed from the vehicle, separate the solenoid from the starter.
  2. Remove the two through-bolts and separate the gear case from the yoke housing.
  3. Remove the pinion stopper clip and the pinion stopper.
  4. Slide the starter drive off the armature shaft.
  5. Install the starter drive and reassemble the starter in the reverse order of removal.

REDUCTION GEAR TYPE
  1. Remove the starter.
  2. Unfasten the solenoid and the shift lever.
  3. Remove the bolts securing the center housing to the front cover and separate the parts.
  4. Remove the gears and starter drive.
  5. Installation is in the reverse order of removal.

Hope this helps (remember to rating this answer and leave a testimonial comment) Thank you for using Fixya.


Oct 12, 2011 | 1995 Nissan Pickup

1 Answer

How do I replace carbon brushes in vax6131


Bend back the three tabs and cut off the contact wire as close to the top tab as possible. You can then pull the brush (or what is left of it) out. The new brushes have a brass plate the same size as the brush opening. The connection wire that you cut away on the original brush is attached to this plate so you don't have to solder the connection. Push the new brush into the holder (you might have to file the carbon slightly to get it in). Then you have to compress the spring so that it all fits into the brush holder (this is difficult) once this is in keep the sping compressed with a small screw driver or other small tool, and bend the three tabs back over the brass plate to hold it in place. Give that a try and let me know how that works for ya.

Jun 11, 2011 | Vacuums

1 Answer

Delta metal chopsaw one brush is arking bad saw has hardly been used brushes are like new


I can only think the connection is weak or intermittent, which would cause the arcing. Try to switch the brushes and see if the problem follows the brush. If it does, then pull on the spring to extend it a little more and widen the prongs which touch the brush holder. If the problem does not follow to the other brush holder, then it could be a damaged brush holder which is cracked or the spade connector is damaged.

May 23, 2011 | Garden

2 Answers

A-200 mixer brush carrier orientation.


Hi. I can't help you with your first question...But I can help with your brushes problem. Unplug the mixer With the two inspection plates removed at the commutator end loosen the two screws of the brush holder which are above and below the motor bearing cover, they're the only larger screws now visible. Note the markings on the brush holder on the bottom right side where you removed the inspection plate. Rotate the brush holder to the other mark. Set the brush holder screws. Plug in the power. and start the motor. It should now be turning in the proper direction, if not, make small adjustments by loosening the set screws, and moving the brushes until it starts to your satisfaction. Be sure that the set screws are tightened when you're done. If you need further assistance, post a clarification.

I have the same spec. mixer as you do.

If this solution has assisted you, please rate it. Good luck! ricardok45

Mar 30, 2009 | Hobart A200 Stand Mixer

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