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You have a side by side or a undermounted freezer? I am having the same problem with mine. Take a look into the bottom of the freezer, there is probably ice building up on the bottom of it under the bottom self or basket. It seems if the refrigerator door is opened frequently and it is moderately or very humid in your home the water vapour condences inside the freezer. There is probably a condensation tray somewhere that is overflowing into the freezer compartment. Once the ice build up on the bottom gets to a certain point the water then starts to run out the front of the fridge onto the floor. Remove the ice from the bottom of the fridge and empty the condensation tray. You may have to continually do this during humid periods. For me that is about 6 months of the year every 3 to 4 days. It's a pain but what are you going to do.
Look down the tube (where the float assembly is) there should only be about 10-12" of water in there. For water to reach the brine tank over flow the tank would have to be 3/4 of water. Brine tanks can develop leaks over time if they were set on uneven ground or if any rocks or debris are under it. If there is no evidence of water running down the side of the brine tank this is the most likely cause. Also if it has been leaking for some time there will salt buildup around the brine tank. Check the water softener for any leaks also. At times a small leak from the softener will find it's way over to the brine tank and collect around the bottom of it. RJ
It sounds like to me that the leak is coming from inside the unit(air handler) possibly your evaporator coil is icing up and causing a build up of water just below where the 3/4" P.V.C. drain line connects. Instead of draining out the line, it is finding its way out of the unit else where. I have seen this many times. It sounds like you have done everything that I would have done, but take a look at the bottom of the evaporator pan and I bet that it also is starting to rust out.If the new overflow pan is not leaking, and the condensate line is leak free, it has to be leaking from the evap pan inside the unit.That's why you have the overflow pan in the 1st place to prevent ceiling damage as I am sure you know. I hope I have been of some help to you, please let me know what you find.
There are many reasons for this happening for example water leaking from a water supply line for the dispenser or ice maker, a crack in the defrost pan, water leaking inside and draining through the refrigerator cabinet, but most are cased by a defrost drain line blockage. Below is a link that may be helpful so try to take it all in and use the parts that most refer to your specific problem, Thanks Sea Breeze click on link below
Is water leaking OUTSIDE your refrigerator or INSIDE at the bottom of your refrigerator ? If it is inside your refrigerator the most common reason is a clogged defrost drain tube - The water collects from a defrost cycle and drains through a hole on the ceiling of your refrigerator into a cup that drains it through the tube down to the defrost pan at the bottom of your refrigerator on the back and evaporated by the compressor heat. Sometimes this tube gets clogged and water does not drain from the cup and overflows inside your refrigerator against the backwall.
try unblocking the inlet hose under the machine.. My machine was overflowing inlet water into the tray under the machine setting off the above mentioned aquastopper switch. I removed side pannel, then one end of the inlet hose under the machine and dragged a wire with cloth tied to end through, removing a serious amount of built up scum. no more overflowing!!
You need to remove the bottom two baskets, or more to make space. Using a hairdryer, defrost the back area. You should be able to locate a drain hole in the center below the freezer coils. This drain hole is connected on the outside to a drainpipe which has a p trap and often gets blocked up. You need to force water down the drain hole. You can use a turkey baster or similar type of plunger filled with water. Once you have cleared the blockage pour hot water till it runs freely. Hope this sorts your problem, don't forget to rate me.
remove back panel inside freezer. you will see drain tray at bottom with a drain hole in the middle - this is blocked usually with ice. melt off with a hairdryer and follow up with hot water till water flows away freely