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Owner's manual for a Miller Thunderbolt 225 A.C. ARC Serial No. CK 33732

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6ya6ya
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Posted on Jan 02, 2017

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mamicheddy
  • 79 Answers

SOURCE: miller bobcat 225g plus welding problem

If the idle is not working, then it is either you idle solenoid attached to the carberator or your idle board is bad. If you apply 12Vdc to the idle solenoid is should move, if not then the solenoid is shot, no good. If it works then you idle board is bad. Also, check to see if you are 60Hertz by measuring at the outlet with a frequency meter. I recommend a Fluke meter. You should have 120Vac and 60HZ at the outlet. If the frequency is low then your engine speed needs to be increased. The idle solenoid could be causing all these problems.

Posted on May 08, 2009

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  • 225 Answers

SOURCE: ARC 225 - Can't hear fan.

sounds like you lost one leg of power to the unit,check power source and the the plug on the welder.

Posted on Aug 02, 2009

  • 71 Answers

SOURCE: arcing before pulling the trigger

does this unit have a high side and a low side if it does plug it into the low side and try it.

Posted on Aug 08, 2009

  • 87 Answers

SOURCE: does the fan run constant on older miller

Yes, it should run whenever the unit is running

Posted on Oct 30, 2009

  • 5603 Answers

SOURCE: I have a miller thunderbolt 225v AC arc welder

The blank should be the grouDING conductor (green) and they may have a green screw to further indicate it.

Since the welder runs on 220, either of the hot wires can go to either of the other terminals (X or Y).. Those wires might be black, red, blue, brown.

There is a slight chance it would be white even though it is hot on the portable cord because some portable cord is used that way.

VERIFY the receptacle you connect to is wired correctely before connecting your unit to it.

Posted on Jan 24, 2010

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I have a miller thunderbolt 225v AC arc welder


The blank should be the grouDING conductor (green) and they may have a green screw to further indicate it.

Since the welder runs on 220, either of the hot wires can go to either of the other terminals (X or Y).. Those wires might be black, red, blue, brown.

There is a slight chance it would be white even though it is hot on the portable cord because some portable cord is used that way.

VERIFY the receptacle you connect to is wired correctely before connecting your unit to it.

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Does the fan run constant on older miller thunderbolt 225


Yes, it should run whenever the unit is running

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225 thunderball,has no plug cord,need to know where to hook incoming cord inside welder


The following link will provide you with information about a 225 thunderbolt. We have serviced many Miller welders over the years and find them to be very reliable. Good luck with your project.
http://www.millerwelds.com/om/o316g_mil.pdf

Jun 20, 2009 | Miller Welding Tools

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Arcing before pulling the trigger


does this unit have a high side and a low side if it does plug it into the low side and try it.

May 27, 2009 | Miller Welding Tools

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