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Recoil problem! I've just changed the start cord on my mower but now it won't recoil. The inner of the coil is attached the plastic wheel although the other(outer) end of the coil appears to be free. I'm guessing this is the problem and the reason it won't recoil- each time I pull, I get more and more cord which cannot go anywhere! How do I fix this- I cannot see anywhere for it to go!

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You will probably find, that the spring inside, is not being stopped by the lug.
Usually, these do fail,..
Even when made from metal!
You will more than likely, have to replace the broken part.
Hope that helps you.

Posted on Jul 23, 2009

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Posted on Jan 02, 2017

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Sounds like the spring inside the recoil has either broken or let go so it won't recoil. If you are lucky it could be the wheel that the cord goes on is seized or stuck. You can take the recoil off most mowers by taking out two or three screws and lifting it off the engine. They can be repaired but it takes time having to be careful the spring won't spin and hurt you. I have even taken a recoil off another engine and if the holes for the little screws don't line up just drill little holes beside the old ones and reinstall the little screws.
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Read through this completely before doing any work.

1) remove the plastic cover on the engine. Usually a couple of phillips head screws.

2) remove recoil housing. It will either come off as just the round part on top the sheet metal shroud or the entire shroud may need to be removed. You will need a rachet set for this.

3) remove any remaining pull cord from recoil pulley. You can do this by pulling the cords knot from the inside of the recoil pulley.

4) rewind the recoil in the direction of starter rope pull. Place a screwdriver once you have 7-9 turns made. The screwdriver goes between the spokes of the recoil pulley and the spokes on the recoil shroud. Align the hole in the pulley with the hole in the cover where the cord comes out. Then drop in the screwdriver.

5) get a new length of cord. *(check the old one for overall length as a guage) after melting and pointing the end of the cord push it through the outer hole till it shows at the inner hole.

6) tie a knot in the pulley end of the cord so it can be pulled back out and then remove the screwdriver while pulling tension on the recoil cord so it doesnt get totally sucked into the recoil. You should end up with about two feet of free cable dangling so you can put on the t handle and place it through the eyelet on the mower handles right side *(from operators position).

7) put the recoil cover back on the mower and try a slow pull to see if the cord has enough travel. If it doesnt, you will need to put more winds on it. Which might require more cord as well. You may want to go online and lookup your mower to see if you can find specs on how long the cord should be.

You should wear cut resistant gloves and eye protection at the very least while doing this procedure. Good luck and be careful!

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1 Answer

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Remove top cover to your engine with all other attachments. Be careful because loosening this part will most likely recoil the cord. The recoil is in the top of the cover. Turn cover over and put some oil on all the mechanical parts at center of unit. Pull the cord till your satisfied it has been lubricated.
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If you do attempt this yourself check in the tips section of FixYa on how to change the recoil stater rope after replacement of the spring.

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One final note... there is a possibility that the pull rope spool has been damaged where the spring attaches.

Thanks for using FixYa,

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