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My boiler is using a huge amount of propane. What are possible reasons?

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Outside reg leaking on tank , leak on tank , Depends what you call huge ?

Posted on Dec 31, 2016

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Wickes 102 combi boiler constantly loosing water pressure


It sounds like your thermostat could be the problem. Have you noticed the boiler cutting off at all, or does it run continuously until it goes out on low water?

You stated, "when boiler is on", so I am wondering how you get the boiler on. If your boiler is controlled by a thermostat, you need to check it for a cold draft possibly from behind the thermostat in the wall where the wires come through. The thermostat should never be on an outside wall. The thermostat could be defective.

An aquastat can also control your boiler. If you have an aquastat, check the setting, typically 175 - 180 degrees. You should also have a "high limit" which should be set at 210 - 220. Some people run that high side limit higher; not a good idea - defeats the purpose. If the aquastat is set too high, the boiler will operate too hot and the problem you have will occur.

"pressure rises and pressure relief valve opens" This could mean that your pressure switch is prematurely venting. Check boiler temperature to see exactly at what temperature the T&P valve purges. If it blows off below the high side setting, either adjust or replace. The T&P valves are usually not adjustable. That blow off temperature is stamped on the head of the valve. So, if it discharges too soon, replace it.

Have you actually seen evidence thgat the T&P valve is opening? You may have a bad bladder in your expansion tank and your system may have air in it. Your boiler should have 12 psi when cold and 20 - 22 psi when operating. Check your boiler pressure guage.

"
this eventually drops below the minimum operating pressure" Technically, there is set point for a NO MINIMUM OPERATING PRESSURE. That is a function of the amount of water in the boiler. If the T&P is blowing off, it will vent water from the boiler and the boiler pressure will go down. There is a minimum operating TEMPERATURE.

Your boiler could be low on water. You will have to manually fill the boiler. Be careful of thermal shock to the boiler. Feel the piping, and fill only when the circulator is running. Make sure the water is not going directly into the boiler. The supply water should go into the circulating supply side which feeds the radiators, radiant floor, or base board circuits.

All this will adversely affect your hot water. The heat exchanger for the potable hot water may have scale build up in it. Using the hot water keeps the boiler running, and a scaled heat exchanger will give you cooler hot water and the boiler keeps running. If this is a problem, you will need to replace the heat exchanger. A better idea is to not use the boiler for your domestic hot water. Why run the boiler in the summer?

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1 Answer

Keeps giving a code of ops on boiler and will not kick blower on


Are you certain this is a boiler? Furnaces use blowers; boilers do not.

Could you be referring to an induced-draft small blower motor that normally runs immediately on a call for heat?

Is there an electronic control board measuring about 6 inches by 8 inches visible?

We can help if you give us a model # and brand name. Does it operate by oil, natural gas, or propane (LP)?

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have you checked that you thermostat on wall is set to a reasonably high temp. if not when room eaches temp setting , then the boiler will switch off,. Other than this obvios one , i would suggest you could google your boiler for the manual /instruction.


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Does the lit gas vary in amount of flame ? Are the gas jets clean?
Is the autovent screw opened at least 1/2 to 1 turn?
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How is liquid lpg system set up? i have a aqua star mod.125vp that i would like to install in my home, the liquid lpg. is the part im not shure about. thanks d.r.


The lpg either cylinder or gas tank must have a pressure reducing valve which sets the gas pressure to that required by the boiler.
After that valve the piping is the same as for any gas boiler.Where the pipe goes through the wall floor of similar - make sure the pipe has a sheath to protect it from gouges and or wet

The regs - Not sure about the USA but here in UK we have comply. different regs for tank or cylinder
The lpg supplier is a good source of info

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hi this problem sounds like a pump problem. now if its not in the airing cupboard, sometimes they can be besides the boiler in a cupboard or under the floor where the boiler is sited, or boxed in in a dummy casing either side of the boiler/fire unit.
i suspectthatthe pump is stuck & needs releasing or worse case scenario a new unit fitted.
The reason you mentioned about frequently getting air in the system is condusive of sludge build up or the pipe-work configuration is not installed correctly giving rise to air being drawn into the system & posing future probs such as component failure.
If the pump is sited under the floor by the boiler it is at risk of collecting sludge as its at the lowest point in the system.

Recommendations re-site the pump if possible & look to have the system power flushed, to assist the life expectancy of the system

Kindly

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1 Answer

Instructions for my Ideal Mexico CF60P Propane boiler


Hi tessajoe,

I'm Harvey, the master plumber. You asked where you can
download instructions/user manual/installation guide for
Ideal Mexico CF60P Water Heaters. I believe this is the correct link:

http://www.chspares.com/partselect.php?test=121

Some Companies will e-mail it, others will respond if you call them on the phone and they will fax it or mail it. Contact info on the link that you requested form me.
I'm happy to help you!
Feel free to contact me.

Harvey the Master Plumber

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