Question about MagLite Camping, Backpacking & Hiking

Open Question

How to take apart an old rechargeable maglite flashlight

Posted by on

6 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi,
a 6ya expert can help you resolve that issue over the phone in a minute or two.
best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
goodluck!

Posted on Jan 02, 2017

  • 1 Answer

SOURCE: Rechargeable maglite won't turn on.

Thank you. This post helped me. I couldn't see the break in the filament of my bulb either so I just figured it had to be the battey so I replaced them and still nothing. After reading this post I put an ohm meter on the bulb and had nothing. Replaced the bulb and it works like a champ again.

Posted on Mar 14, 2009

  • 75 Answers

SOURCE: How to replace witch assembly in rechargeable Maglite?

1st, remove the battery via the **** end of the barrel.
2nd, carefully remove the little RUBBER CUP that covers the depression off/on switch. Gently maneuver it out by lifting the edge of it then pulling it out. Do not cut or puncture it. This little rubber cup keeps water and dirt out of the switch.
3rd, Remove the HEAD (light assembly) off where the charging rings are, just behind the switch. Hold the barrel with one hand and with the other twist the head until it begins to unscrew from the barrel and until it is free. Upon completion of this step, set the barrel aside. If you have a digital camera you can photograph each step of this so that when you reassemble, you can simply refer to the photos for reverse order assembly.
4th, Unscrew the LENS CAP and set it aside. At first it may seem as if it is not unscrewing but keep going as it will come off. Upon completion, set the lens cap aside.
5th, Hold the BULB with a tissue and pull straight out with out twisting. Do not hold these types of bulbs with your bare hands as the moisture and oils of your skin can damage the bulb when the switch is turned on. Upon completion secure the bulb and set it aside.
6th, You will now be left holding the BEAM ADJUSTMENT HEAD which also contains the OFF/ON SWITCH.
7th, Firmly hold the ADJUSTMENT HEAD (the large portion) in one hand, then place the small end in the palm of your other hand and push the small portion through and out of the large portion. Set the head aside. You will now be holding the short barrel which contains the bulb holder and the OFF/ON SWITCH.
8th, Now look at the OFF/ON SWITCH. You will see a white plastic cylinder looking up at you. When you push it down you will hear and feel it 'click as it is engaged in the 'on' position. This and the assembly it is contained with-in must now be removed from the short barrel containing it.
*CAUTION* When you finally ( In step #9 below) remove the SWITCH from the short barrel, the assembly containing the switch itself will want to 'spring' apart into two halves because it is under slight pressure due to the spring which puts tention on the OFF/ON button. Hold it firmly until you have it completly removed from the short barrel. Pay attention as you do this so that you can remember how to put it back together at reassembly time.
9th, Using a small common tip screw driver, depress the WHITE plastic OFF/ON button as far down as it will go. While you are holding it down with the screwdirver use the thumb of your other hand and push against the BULB HOLDER, this will cause the SWITCH assembly to move forward about 1/4inch and to the point where you can release pressure on the switch with the screwdriver. At this point DO NOT continue pushing.
10th, look down into the barrel where the white plastic switch is that you had depressed in step # 9. You will see a BLACK plastic housing which holds the WHITE OFF/ON SWITCH. Using your small blade screwdriver, slide it behind the BLACK plastic housing and gently apply a prying pressure which will force that housing containing the SWITCH assembly, to move forward and exit the short barrel containing all of this. REMEMBER! It is at THIS point that the two-part housing holding the switch assembly will want to 'spring' apart. Pay attention and go slowly. When you reassemble this part of the flashlight, know that in order for the switch assembly to go back into the short barrel the WHITE PLASTIC OFF/ON button has to be DEPRESSED, do it with the screwdriver, enough to clear the interior side of the barrel. Depress it and gently push the assembly back into the barrel until it is back where it began. Be sure to line up the male notch on the exterior of the switch housing with the female grove of the interior of the small barrel. If you have the notch lined up and the switch button depressed all the way it will slip right into place with a happy clicking sound.
Upon completion of that step, reassemble the rest of the components in reverse order.
There you have it. Good luck. :)

Posted on Apr 24, 2009

  • 75 Answers

SOURCE: Rechargeable maglite

Unless you are using your Mag. in extreme dusty, dirty conditions, it is not necessary to take it apart for cleaning. The Mag. is sealed against dirt and moisture. Mags are about the best lite made but always remember; 'Anything man made is subject to fail and usually at the most inconvenient time.' If I knew exactly where you are at in the dissasembly I could help you reassemble it. However, barring that;
Go to; www.maglite.com, they can help you with what ever you need.
Good luck. :)

Posted on Apr 28, 2009

azanov_v
  • 3 Answers

SOURCE: how to remove the light bulb from a Maglite

Unscrew the head (the same way, as regulating throw, but much more rotations), then unscrew the nut, holding the bulb. Assemble the same way - nut then head

Posted on Jan 28, 2010

johnegan84
  • 73 Answers

SOURCE: batterys stuck in a maglite flashlight

Ok, problem is the acid has corroded and caused a white powder residue to form, you will have to spray a solvent into the torch to free the batteries... bad news? the corrosion cannot be fully cleared and the maglite will always be on the blink... sorry but i have tried several times for people and just cannot clear it out fiully

Posted on Mar 24, 2010

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

2 Answers

We changed the battery pack and the bulb and it wont come on so the switch is prolly defective where do we find how to repair the flash light


Alot of maglites are problematic with symptoms like this... I have found that the culprit many times is the screw cap on the bottom of the flashlight.
The elecrtrical connection needed between the spring in the end cap, the threads on the cap and the threads in the barrel of the flashlight...
Make sure you twist your spring a bit..the dissimilar metals can actually corrode between the spring and the cap... Then spin the threads a little... Then try the flashlight again...
This procedure may save yourself replacing a switch..

Apr 29, 2010 | MagLite Rechargeable Flashlight System

1 Answer

Repaced bulb and battery light will not come. Switch replaced in 2004


The switch probably went bad again, contact Maglite at www.maglite.com and they will replace it at no charge.

Apr 06, 2010 | MagLite RX3019 Rechargeable Flashlight...

1 Answer

Charge


you would probly need to get a new battry becuse u might not have engogh juice in the old battry any more

Sep 06, 2009 | MagLite Rechargeable Flashlight System

1 Answer

Can't open maglite up


Need to replace batteries. Try to unscrew the bottom with the success. What am I doing wrong?

Jun 20, 2009 | MagLite RX3019 Rechargeable Flashlight...

1 Answer

Need to replace switch in my flashlight


Jason, on April 24 I sent you the solution as to how to replace the SWITCH in your Maglite. :)

Mar 28, 2009 | MagLite RX3019 Rechargeable Flashlight...

2 Answers

How do you check the switch on a rechargeable mag-lite


There's not much that can go wrong with the switch but things do happen.
I can tell you how to remove the SWITCH then you can go to www.maglite.com to order a new switch if you then think that's what the problem is. However, I do not know how to actually 'test' the SWITCH itsself to determine if it is defective. I have the rechargeable model which is nearly 20yrs old and it developed the same issue about 10yrs ago. I simply removed the old switch, ordered a new one, installed it and now have a happy light.
Let me know and I will send you instructions. :)

Mar 08, 2009 | MagLite Rechargeable Flashlight System

1 Answer

Rechargeable mag light not working .


when you dropped it you probably knocked the contacts inside out of place. or you broke a soldered connection. if you can take it apart you can most likely fix this yourself. when you remove the front lens assembly there is a retaining clip that you need to remove so you can take the guts out.....please rate this

Sep 02, 2008 | MagLite - Mag Charger System 110v (M)...

1 Answer

MAGLITE


Well, first off, you could keep the batteries out of it until you wish to use it. Secondly a model of the flashlight would be nice. Also check this http://rivergum.net/page/48 it has a disassembly instruction howto for a more common model, but I don't know exactly what kind you are using.

There is also this http://www.students.niu.edu/~z115902/MagLiteDisassembled/Fully%20Built.html

Nov 22, 2007 | MagLite - Mag Charger System 110v (M)...

Not finding what you are looking for?
Camping, Backpacking & Hiking Logo

Related Topics:

147 people viewed this question

Ask a Question

Usually answered in minutes!

Top MagLite Camping, Backpacking & Hiking Experts

John Egan
John Egan

Level 2 Expert

73 Answers

David Black
David Black

Level 1 Expert

45 Answers

 steve
steve

Level 3 Expert

3362 Answers

Are you a MagLite Camping, Backpacking and Hiking Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...