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I have a Miller Bobcat 225. Engine and AC side OK, no welding output. Looking for a check list to troubleshoot with. I am able to do check with multi-meter. Just don't know values that are normal

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Most common problem for no output is the brushes, you should also have approx. 3 ohms resistance across the slip rings. Can get you more info, but will require the serial number of the welder.

Posted on Dec 06, 2016

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Posted on Jan 02, 2017

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Miller Bobcat(Gas)machine AC output to aux. power receptacles, does not meet required voltage. Only 70% required voltage 120 and 240.


On a Bobcat, the big knob needs to be turned all the way up to 10. If it is, then the engine speed (RPM) might be too slow at fast speed.

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remove the side doors, and top cover, make sure your brushes are making correct contact against the slip rings, there is a flat mounting panel behind the range control switch, you will see 2 white fuses in their holders, check these fuses, one controls AC output the other controls weld current output.

May 19, 2014 | Welding Tools

1 Answer

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Hi:

Probably your machine overloaded. Check the fuses F1 and F2 and if they are open replace them.
Both fuses are located at left hand side of machine, open it and you will find them on the bracket. Check your owner's manual for an ilustration of it.

Aug 05, 2011 | Miller Welding Tools

1 Answer

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Depending in the city you are in. Here in N California the average price for the Miller Bobcat 225 is 3,425.00. Try your local Praxair Distribution welding store.

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If the idle is not working, then it is either you idle solenoid attached to the carberator or your idle board is bad. If you apply 12Vdc to the idle solenoid is should move, if not then the solenoid is shot, no good. If it works then you idle board is bad. Also, check to see if you are 60Hertz by measuring at the outlet with a frequency meter. I recommend a Fluke meter. You should have 120Vac and 60HZ at the outlet. If the frequency is low then your engine speed needs to be increased. The idle solenoid could be causing all these problems.

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