Brother Innovis 1500D. The bobbin thread continues to show thru to top side when embroidery is being done. The tension has been adjusted down to 0.8 but has not completely solved the problem
Brother has the best service of any company I know and stand behind everything they make. They've always been great for any Brother devices I own, of any age. They're very much worth getting in touch with and may be able to solve this over the phone for you. They have a website and answer questions as quickly as possible. If the machine needs service, they can tell you where to get it done.
For tension issues, my first steps are always these.
Unthread the machine. Clean the bobbin area thoroughly, with a soft small brush or vacuum it out. Clean the tension discs too, with a soft clean paint brush or run the vacuum over this too, in case a shred of thread is stuck in the discs.
Check all thread guides for notches or nicks that might be interfering with the thread's passage.
Remove the bobbin you were using and replace with a new one, reseat bobbin in the case. Replace the needle with a new one. Replace the spool of thread with another one. Then rethread the machine very carefully and try again.
Try adjusting the tension from the highest to lowest setting to see if any setting will produce a balanced stitch.
Btw, I've found that cheap or 'bargain' thread can cause a host of problems, and is just not worth what little you save over the price of good thread. Just in case you've been using a bargain spool. Maybe use for hand stitching.
Sometimes, the bobbin tension might need adjusting. This is not common but can happen. Some specialty threads may not work with the standard bobbin tension.
Most bobbin cases have a screw, which typically controls the tension. Before you touch this screw, be sure to mark very clearly with a Sharpie or something, exactly where it is now so you can reset it. Or take a picture of it as it is now for reference later.
Move the screw only the tiniest bit at a time. Nothing like even a quarter turn.. just a hair's breadth at a time. Each time, rethread the bobbin and test stitch. If a few adjustments do not improve matters, then reset it to the original location.
If you lose track where the tension screw was, there's is a way to check for tension. A bobbin's tension is properly adjusted if you can do this - pull out a length of thread from the threaded bobbin case, then dangle the bobbin case by the thread. It should stay put. Jerk the thread, as you would if you were to play with a YO YO. Each jerk should move the bobbin a short distance along the thread. It it slides freely, too loose. If it barely moves, too tight. Try not to lose track of the screw's placement :-).
I keep a spare bobbin case for this reason. I can adjust it in case of problems and also for certain threads that don't work well with standard bobbin tension - decorative, topstitch, buttonhole thread, upholstery thread.
Tension devices can wear out and can break. Modern machines aren't generally made as well as those made fifty and more years ago. You may need a new tension device, and unless you are quite handy, that means professional repair, if none of these tips help. Best of luck.
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