Question about Quad 47 cc / 49 cc Pocket Mini Bike Scooter Atv Pull Start

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Key broke off in key switch on a 4 wheeler. What is envolved in changing this out? does it take special tools?

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I had the same problem on my scooter. I used tweezers to pull the key out and then i took the bottom portion of the key to ACE hardware store. They didnt think they could remake the key but the guy i worked with was awesome. he cut the new key and it started my scooter. worked perfectly and it only cost $2.50 !!!

Posted on Oct 28, 2009

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The ignition switch itself is very easy to remove, after you unbolt the collinder/fender/control panel from the 4 wheeler, just unscrew the large ring on the outside where the key goes in and the hole switch will come off. then unplug the wire connectors that hold on the switch. Now you can try spraying WD40 into the key switch to loosen up the tumbler pins and turn the switch upside down to try tapping it so the broken key can slide downwards and come out (I would not try taking the switch apart, as you will end up having the pins fall out and not be able to put it back together properly). If the key does not come out after tapping it than you should take the switch to a lock smith and have them remove it for you and make a new key.

Posted on Nov 02, 2009

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Dismantle ignition,noting connections colurs ect,bit should fall out

Posted on Sep 23, 2009

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