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I just fixed mine with the same problem. Apparently, the HT-R667 and 606 receiver that comes with 6100 has a problem with the HDMI board. Onkyo wanted $500 dollars to fix it, costed me $16.
Here's how to fix it.
and the youtube vid:
I just figured out what I was doing wrong last night. On the 806 at least, when zone 2 is not powered (receiver is set to act) there is a separate volume control 'level' that is on the receiver a couple buttons right of the zone 2 button. By default this level appeared to be set to -50db. As soon as I turned up this level sound came out of my zone two.