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Jacob Harris Posted on Mar 09, 2016
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I have a 1986 volvo 240 wagon that im having a major charging issue with. i have replaced the alternator 7 times this week brand new, i have replaced the battery 3 times.

I have run the ground to the block and didnt solve. so i ran ground directly to battery and also +12 hot wire directly to battery. no avail. i traced the small red wire, +0v when key on. still no charge. i can hook small red to battery and hear alt turn on but still no charge. what do i do?

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David Harrelson

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  • Volvo Master 5,456 Answers
  • Posted on Mar 09, 2016
David Harrelson
Volvo Master
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Joined: May 06, 2008
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Is it possible you have a blown fusible link? Wiring diagram should show where these are located. You say the small red wire is zero volts with key on. Is this the wire that supplies "exciter" volts to alt? If so, it should be 12 volts at key on I think.

Testimonial: "i figured it out, the main power wire to the back of the ignition switch wasn't hooked fully, i replaces the regulator on driver side firewall. 14.23 volts. odd thing was, i pulled every single fuse in the fusebox, and the car stayed running? scary if you think about it. its unkillable. 365,0xx miles, thanks for the info man!!"

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1990 240 dl Volvo wagon, have to put fully charged battery, then when the battery is discharges the car dies, alternator ? Voltage regulator ?

sounds as though you have a bad alternator or a loose alternator belt and the battery is not being charged. while the car is running - check the voltage from the alternator and make sure it is about 13.4 volts DC.

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sounds like the trunk light switch may have gotten knocked loose .. that would leave the trunk light on all the time and would run the battery down in a few days even if fully charged to start with .. you can take out the trunk light to test that theory .. the alternator will only put out what is needed and thats probably 30 amps with everything on .. to test its maximum capacity you need to hook up an external load and you have to run the engine at a specified RPM ... for a quick test.. if your alternator maintains about 13.2 volts at idle with everything turned on .. then its gererally working ok ..
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Hi I have a 1982 volvo wagon, the battery light on the dash won't turn off and i just replaced the battery. Any advice? And is it going to continue to drain the battery?

Yes,the alternator is not working,replace it and it will turn the light off.There is a problem in the alternator.A diode ,or the voltage regulator in the alternator is bad.
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check the ground to the alternator...clean up any rust & the alternator belt may need to be tightened... also make sure to use only bosch or volvo parts!!!
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If you can get it running again, get it to an electrical shop where they can test the charging system. If the alternator is still bad, it will continue draining the battery. If it won't run, pull the alternator and take it to a shop that can test it.
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Down the side of the Engine where the Alternator is there should be a few wires.
1 goes to the oil pressure sensor
Another few wires go to the Alternator there are 2 circuits one is for charging which is a little thicker which is bolted under a nut & a few smaller wires which do 2 things.There is a low current circuit that applies 12v to one side of the battery lamp on the dash & when the enging is running this 12v is on the lamp & the 12v from the battery is on the other side so the lamp is out .
If the alternater isn't turning 0 volts is coming from the alternator & the Battery lamp is on.
These smaller diameter wires are important for the monitoring & charging the battery.
If you can't get the battery lamp & other monitoring lamps on the dash to illuminate when turning the key around to run not start your going to have battery charging problems.
I suggest you check the black plastic insulation carring these wires in them may be cracked or broken.
I own a few 240 series volvo's & I think I have had just about every electrical problem possible.
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you have a power drain somewher.
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if there is no sparks thencould be your voltage regulator or your battery.
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When you place key into the ignition and turn to "on" position, do you see your alt. light come on? If not, this is the cause of the charging problem. The current has to flow through this light and back to battery to complete the circuit.
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