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Millermatic 200 won't weld

Was welding along and it just stopped. wire feed still works.

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First check on the plate that tells imfo of unit ,there is what is called duty cycle.If the duty cycle says per say 30%,that means you can weld full power for 3 minuets before unit will shut down to cool.if it says 100% duty cycle there is no limit on weld time.this is the first thing to understand,if that is not the case check the main contactor where the power imput wires go,pull the gun trigger see if the contactor is pulling in , it should if not no welding amperage.

Posted on Jul 12, 2009

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Millermatic 200 will not weld


1 - Check the ground connection to the work, including the actual cable to clamp connection.

2 - Make sure that the wire feed rollers are nice and clean. The wire needs to be clean too.

3 - Check that the polarity changing wire connections are nice and tight, clean, etc.

4 - change and or service the contact tip at the end of the gun.

as always, gently clean out the loose junk inside the case. A clean welder is a happy welder. :-)

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