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Russ L Davidson Posted on Apr 09, 2015

My welder will only weld wide open.

The wire feed will adjust faster or slower but the amperage stays the same even if you adjust the knob up or down and it is welding at full power

1 Answer

nhrjw

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  • Contributor 12 Answers
  • Posted on May 01, 2015
nhrjw
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Hard to answer that question without a make and model of the welder.....

5 Related Answers

Anonymous

  • 1 Answer
  • Posted on Jun 07, 2009

SOURCE: power mig astro power 110 burns wire off at tip

I have the same welder. Worked well for 15 years until the drive bearing stopped spinning. I cleaned and oiled the bearing and it has been working like a coon on the farm since. Nice 120 volt welder....

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KingDWS

Dave King

  • 1606 Answers
  • Posted on Aug 31, 2009

SOURCE: I have a Lincoln wire feed SP-200 welder and my

Try replacing the circuit breaker. They can/do get weak and tend to trip before they actually reach the rated limit.

Anonymous

  • 7 Answers
  • Posted on Nov 24, 2009

SOURCE: Lincoln Weld Pak 100 arc welder troubleshooting

There can be a switch that makes the wire electrically "dead" so it can be fed through the liner. Also suitcase style welders have a sensor wire with a clamp that must be connected for the arc to be able to be struck.

oneStan

oneStan

  • 617 Answers
  • Posted on Feb 02, 2010

SOURCE: I have a hobart handler 120/90amp wire feed welder

I have welded countless hours with Linde & Lincoln & even a few Hobarts & the only time that I ever had the same problem was when the ground connection either to the object I was welding, or the welding cable ground wasn't good & clean & tight. Same on stick welders also. I did develop the habit of grinding not only where I was preparing to weld, but where I was placing my ground clamp & that always provided a better "frying bacon" sound as I went along the business of pushing a bead. In a welder, the only other thing than that is involved is the step-up transformer and your wire. Hope this helps.

Kory Ronning

  • 60 Answers
  • Posted on Nov 20, 2010

SOURCE: my lincoln wire feed welder while welding,the weld

try changing the tip and make sure your ground connection is good on the steel and in the machine sometimes the ground wire in the machine comes loose

Testimonial: "thanks so much."

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Campbell Hausfeld WF2050 Wire Feed Arc Welder that has overheated.

Overheating can cause damage to the internal components of a welder, including the wire feed motor, transformer, and electronic components. It's possible that the high setting on your Campbell Hausfeld WF2050 welder has been damaged due to the overheating.
You may need to check the high setting circuitry to see if there are any visible signs of damage, such as melted wires or burnt components. If you're not familiar with electrical components, it may be best to have a qualified technician or electrician check the welder for you.
Alternatively, it's also possible that the wire feed motor may have been damaged during the overheating. A damaged wire feed motor can cause the wire to feed improperly, which can affect the quality of the weld. You may need to check the wire feed motor to see if it's functioning properly.
In any case, it's important to address the overheating issue to prevent further damage to your welder. Make sure that the welder is being used in a well-ventilated area and that the cooling fan is working properly. Additionally, make sure that the welder is not being overloaded by using the appropriate amperage setting for the job.
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Settings to weld 2.5mm mild steel with rossi 130amp mig welder

set the volts to around 20 and then adjust the wire speed to obtain a good arc
wire feed speed also adjusts the volts but you have to in the area as the feed is like a fine tune
adjust the volts up or down to get a good weld
practice on scrap to get it right
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Suggested setting for rossi mt 200 welder

read you hand book on the settings but it all depends on material thickness being welded
higher volts = higher amps will require faster feed speeds = thicker materials
sheet metal thickness (.040"-1mm) will require very low volts -up to 20 v with a slower feed speed
remember the unit will have a very short duty cycle and that means that you cannot start a weld and keep it going for many minutes especially at high amps
it works like this ,if it is a 20% duty cycle ( on the plate of the machine then for every 20 seconds of power ( high amps) the machine has to rest for 80 seconds
if you are welding panel metal the ( very low amps) then you can weld for longer periods but the rest period has to be 4 times the weld period
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Century wire feed welder

Sounds like you need to learn to weld

or Metal is way rusty or bad Ground or Amperage too high
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Just purchased and tried to use my flux welder. It jams before flux even comes out the handle.

have you tried adjusting the tension on the flux wire? before you start feeding the wire into it make sure there isnt any kinks in the wire. seems like it doesnt take much for it to bind up once you get start welding with it im sure you will run into this problem quite allot. usually its from welding the wire to the tip. i have to be honest it can ve a pain in the ***
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The F 1 circuit breaker, manual reset is tripping not allowing it to weld. Could it be something as simple as the reset itself

Rated Output at 20% Duty Cycle 150 A at 16 VAC
150 A at 16 VDC Welding Amperage Ranges AC/DC 10 - 165A Max. Open-Circuit Voltage 80 V Amps Input at Rated Output AC-230V: 21A
DC-230V: 23A You need to configure the machine to specifications of the material you going to weld.That is :
-The material of the job
-And the proper amperage to use for the material.
-For aluminum you will use A/C
-Stainless Steele / Chrome Molly D/C

Aluminum MIG Welding
1. The best feeding of wire for aluminum is done with a spool gun. If you can't use a spool gun, use the shortest gun possible and keep the gun as straight as possible. Use Argon only for shielding gas. Only use a push gun technique when welding aluminum. 2. If you are having feeding problems, one thing you can try is a contact tip that is one size bigger than your wire. 3. The most common wire type is ER4043 for all-purpose work. ER5356 is a stiffer wire (easier to feed), and is used when more rigid, higher-strength weld properties are needed. 4. Clean the aluminum before welding, to remove the oxide layer. Use a stainless steel wire brush used only for cleaning aluminum. 5. Fill the crater at the end of the weld to avoid a crack. One way to do this is to dwell in the weld pool for a second at the end of the weld.
diagram8.gif
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Will feed wire but will not start an ark to weld

Make sure that the ground clamp is securely fastened to the workpiece.
Ensure that the power pin is fully seated into the housing where it receives the current.
Ensure that voltage and amperage settings are correct.
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Lincoln 135 PRO MIG Welder feed stops after a few minutes

1/4" plate with a 135 amp machine is probably beyond it's duty cycle abilites. If you are using a mixed gas, and pushing the max on the settings, it will be cutting out because it is designed to.
You might want to get a higher amperage welder for consistent welding of 1/4"
The 140 Pro maxes out at 5/16" using inner shield wire. and 1/8", or 10 guage with gas.
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Wire not feeding correctly

Check for the correct tip size first. Too small or too large portal will jam wire in the tip. Check for correct wire speed for amperage used, too fast or too slow coupled with the distance from work piece will do the same. Check for wire condition, if the wire is rusted......you do the math. Check polarity......DECEP vs. DECEN for the type of materials welded. ARE YOU USING AN ANTI-SPATTER AGENT? Build-up of spatter can cause early arc. Lastly, is the wire tension too high? The wire should not feed at all even with the motor drive unit running if the wire has fused to the tip, that leads to a kinking of the wire behind the feeder (spool side).......check also the backlash adjustment to keep the wire from spinning off the spool under load. Too tight will cause the outer cladding of the wire to strip off the core wire which will cause the core to adhere to the tip.
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