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How to mount intercooler and the radiators to the craddle before fastening the bumper and grill

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6ya6ya
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Posted on Jan 02, 2017

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InMrFixIt
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SOURCE: The hood latch cable is

Find a pickup the same year and model. With this hood open, Take a coat hanger and bend the hanger to the correct shape to snake into your pickup and hook onto the hood latch. Practice a little on the hood open, partial closed etc until you are comfortable snaking this into the latch.
InMrFixIt

Posted on Aug 12, 2008

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Nzero
  • 78 Answers

SOURCE: top mount intercooler

drain water out first (there is a bung up front on top of front intercooler) the disconnect hoses and undo the 4 bolts holding top intercooler to the engine frame. easy as.

Posted on Aug 31, 2008

  • 1 Answer

SOURCE: What is the easiest way to get to the radiator fan relay on the bumper behind the front grille?

Yes, first remove the drivers side headlight. There are 3 bolts to remove for the headlight assembly. Once it is removed, you can have access to the relay. You may have to remove some of the screws that hold the top of the front facia to the cross member to give you some more access, but you don't have to take off the whole grill to replace the relay. Hope this helps.

Posted on May 07, 2009

SOURCE: i need front end parts for a 2010 kia soul and a 2012 tata indaca visio ego, as well as a right rear quarter for a 2009 c 200 w204 merc

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2 Answers

How to replace front bumper on a 2002 Dodge Stratus


Bumper is a complete assembly. Underneath bumper is bumper mounting bolts, usually 2 to a side. Remove and entire bumper should come off. Prior to removal check to see if there are any connectors to grille or fenders, sometimes these wrap-arounds have them. There is a book about the subject available in the reference section of your public library called "Chilton's Manual. Book can't be removed from library but pages can be copied. Check U-tube for a How-to-do video on subject.

Dec 05, 2014 | Cars & Trucks

1 Answer

How to remove intercooler


You have to modify the mounts to make the SRT4 FMIC fit in the PT. Which year do you have? With the '06 and up PT's you have to do some very minor mods to the front bumper cover for it to fit, but it mounts perfectly.

Now, before you do any upgrades to the IC, you need to make sure you have converted from factory pipes to steel (stainless preferred) up-pipes, and especially the hot-pipe. You'll be wasting the extra cooling capabilities with a larger IC if you don't upgrade those crappy rubber pipes.

Jun 17, 2013 | 2003 Chrysler PT Cruiser

1 Answer

2011 Dodge Caravan. Ran into a metal wheelchair ramp rain. Drove back - dislodged - the black trim insert near the bottom of the plastic bumper cover. That black plastic thing has to be just put back on...


Hello Bruce...here are the steps to follow per All Data.

Release hood latch and open hood.
Remove the headlamp assemblies.
Hoist vehicle and support with safety stands.
Remove the five push pin fasteners attaching bottom of fascia/air dam to radiator closure panel.
Remove front wheels.
Remove front wheelhouse splash shields fasteners as necessary to gain access to bolts attaching front fascia to fender.
Remove the two bolts and two nuts attaching fascia to the front fenders (Fig. 1) and (Fig. 2).
Disconnect fog lamp wire connectors, if necessary.
Lower vehicle.
Remove two bolts attaching the upper grille support to the headlamp mounting panel at each side of the grille.
Remove bumper fascia from vehicle.
INSTALLATION

Position front bumper fascia on vehicle (Fig. 1) and (Fig. 2).
Install the two bolts attaching fascia to headlamp mounting panel at each side of grille.
Hoist vehicle and support with safety stands.
Install the two bolts and two nuts attaching fascia to the front fenders. The fascia should be flush to fender.
Install front wheelhouse splash shields fasteners.
Install front wheels.
Connect fog lamp wire connectors, if necessary.
Install the five push pin fasteners attaching bottom of fascia to radiator closure panel.
Lower the vehicle.
Install the headlamp assemblies.

The "push pin fasteners" are the pain you are having i believe. They push in, but to get them out you need squeeze them on the back & pull at the same time. If you happen to break a few, you can buy them in various sizes at the auto parts store. I hope this information is helpful, an owners manual will not have any info like this in it.



12_2_2011_5_37_49_pm.jpg

Dec 02, 2011 | Cars & Trucks

1 Answer

I had my front bumper painted and now my ac only blows warm air and the ac compressor will not kick on.


The A/C condenser is mounted right behind the bumper so, unless the painter covered the condenser or removed the bumper before spraying it, he painted the condenser as well. This is bad because the condenser must have air flow through it in order for the A/C to work properly. Try to have a look at the condenser, it looks like a smaller radiator mounted in front of the radiator and behind the grill / bumper. If it is painted, go back to the paint shop and demand it to be replaced. Also, have the radiator checked to be sure it isn't painted because that'll run into engine overheating issues.

May 15, 2011 | 2004 Lincoln Navigator

1 Answer

Where is the intercooler located on a ford courier 2004?


the intercooler on the ford courier is fitted in front of the radiator right down low. i recently shifted my intercooler to behind the grill so it doesnt get damaged of road

Jan 20, 2011 | Ford Ranger Cars & Trucks

1 Answer

I am looking for a diagram of the bumper assembly for a 2004 Chrysler town & country.


Hope this helps, it it does please leave feedback and vote Thank You and Good Luck


  1. Release hood latch and open hood.
  2. Remove the headlamp assemblies.
  3. Hoist vehicle and support with safety stands.
  4. Remove the five push pin fasteners attaching bottom of fascia/air dam to radiator closure panel.
  5. Remove front wheels.
  6. Remove front wheelhouse splash shields fasteners as necessary to gain access to bolts attaching front fascia to fender.
Fig. 1 133387737
Fig. 2 133387738

  1. Remove the two bolts and two nuts attaching fascia to the front fenders (Fig. 1) and (Fig. 2).
  2. Disconnect fog lamp wire connectors, if necessary.
  3. Lower vehicle.
  4. Remove two bolts attaching the upper grille support to the headlamp mounting panel at each side of the grille.
  5. Remove bumper fascia from vehicle.
INSTALLATION


  1. Position front bumper fascia on vehicle (Fig. 1) and (Fig. 2).
  2. Install the two bolts attaching fascia to headlamp mounting panel at each side of grille.
  3. Hoist vehicle and support with safety stands.
  4. Install the two bolts and two nuts attaching fascia to the front fenders. The fascia should be flush to fender.
  5. Install front wheelhouse splash shields fasteners.
  6. Install front wheels.
  7. Connect fog lamp wire connectors, if necessary.
  8. Install the five push pin fasteners attaching bottom of fascia to radiator closure panel.
  9. Lower the vehicle.
  10. Install the headlamp assemblies.

Jan 02, 2011 | Chrysler Town & Country Cars & Trucks

1 Answer

How to change radiator


Radiator REMOVAL & INSTALLATION Cirrus, Sebring Convertible, Stratus and Breeze CAUTION
Do not open the radiator draincock or remove the radiator cap when the cooling system is hot and under pressure. This can cause serious burns from hot, pressurized coolant. Allow a sufficient amount of time for the cooling system to cool down before opening up the system. NOTE: The radiator uses plastic tanks. Plastic tanks, while stronger than brass, are subject to damage by impact, such as slipped wrenches. Use care when working around these radiators.
  1. Disconnect the negative battery cable from the left strut tower. The ground cable is equipped with an insulator grommet, which should be placed on the stud to prevent the negative battery cable from accidentally grounding.
  2. Remove the air inlet resonator.
  3. Place a large drain pan under the radiator drain plug. Drain and properly contain engine coolant. NOTE: To open the drain plug on models equipped with a 2.5L engine, use a 3⁄8 inch drive extension 3 inches (7.6cm) long and a 19mm socket with universal joint. The drain plug can also be accessed by removing the right front fog light in the front lower bumper fascia.
  4. Remove the upper radiator crossmember as follows:
    1. Remove the push-in mounting fasteners securing the front fascia/grille unit to the radiator support crossmember.
    2. Remove the mounting bolts securing the support braces to the bottom of the crossmember.
    3. Remove the bolts securing the crossmember to the radiator closure panel.
    4. Remove the mounting nuts attaching the hood latch to the radiator crossmember. Remove the crossmember from the vehicle. Fig. 2: Using a small flat bladed tool, pry up the center portion of the plastic front grille/fascia retainers, then pull them out 90903p02.jpg
      Fig. 3: To aid in a straight reassembly, matchmark the washer screws to the radiator crossmember using a marker 90903p03.jpg
      Fig. 4: Remove the radiator crossmember mounting fasteners 90903p04.jpg
      Fig. 5: Remove the mounting bolts for the hood lock latch mechanism 90903p01.jpg
      Fig. 6: Remove the radiator support crossmember 90903p08.jpg
      NOTE: The following step and associated photos describe original type hose clamps. Some vehicles may instead have a worm gear type clamp, which can be loosened with a screwdriver.

  5. Using pliers, compress the tabs on each hose clamp, then slide the clamp a few inches away from the hose end. Carefully twist and pull the hoses from the radiator.
  6. Disconnect the engine block heater wire, if equipped.
  7. Disconnect and plug the transaxle cooler lines, if equipped.
  8. Remove screw attaching support bracket for external transaxle cooler lines to the left side of the radiator, if equipped. Fig. 7: Relieve the tension from the hose clamp, then disconnect the upper coolant hose at the radiator 90903p09.jpg
    Fig. 8: If equipped with an automatic transaxle, loosen the hose clamp and disconnect the transmission fluid cooler hose 90903p14.jpg
    Fig. 9: Remove the mounting fasteners that retain the fluid and refrigerant line support brackets to each side of the radiator/condenser assembly 90903p05.jpg
    Fig. 10: Disengaging the cooling fan electrical connector 90903p18.jpg

  9. Remove the screw attaching the support bracket for air conditioning lines from the right side of the radiator. Remove the support bracket.
  10. Unplug the cooling fan wiring.
  11. Remove the air conditioning condenser mounting screws. Use care when working around the air conditioning condenser. Avoid bending the condenser inlet tube. Care should be taken not to damage the radiator or condenser cooling fins or water tubes during removal. It is not necessary to discharge the air conditioning system to remove the radiator. Fig. 11: Access to the lower radiator cooling hose (1) and lower left side A/C condenser-to-radiator mounting fasteners (2) is possible after removal of the left fog light 90903p12.jpg
    Fig. 12: Access to the lower transmission fluid cooler line (1) and lower right side A/C condenser-to-radiator mounting fasteners (2) is possible after removal of the right fog light 90903p13.jpg
    Fig. 13: Remove the A/C condenser-to-radiator mounting fasteners 90903p16.jpg
    Fig. 14: Unclip the A/C line from the cooling fan module 90903p15.jpg
    Fig. 15: Remove the radiator assembly from the vehicle 90903p07.jpg

  12. Carefully remove the radiator from the vehicle. The cooling fan/shroud assembly can be separated from the radiator at this time. To install:
  13. If separated, install the cooling fan/shroud assembly to the radiator unit.
  14. Lower the radiator and fan module (assembly) into position. Seat the radiator assembly lower isolators in the mount holes provided.
  15. Install the air conditioning condenser mounting screws and tighten to 45 inch lbs. (5 Nm).
  16. Connect the radiator hoses and tighten the hose clamps to 22 inch lbs. (2.5 Nm). Be sure the hoses do not interfere with the accessory drive belt, and be sure the upper hose clamp does not interfere with the hood liner.
  17. Connect the cooling fan wiring.
  18. Connect the transaxle cooler lines to the radiator, if equipped.
  19. Install the upper radiator crossmember as follows:
    1. Place the radiator crossmember into the vehicle in proper position.
    2. Install the hood latch to the radiator crossmember. Install and tighten the hood latch mounting nuts.
    3. Install and tighten the crossmember-to-radiator closure panel mounting bolts.
    4. Install and tighten the mounting bolts that secure the support braces to bottom of the radiator crossmember.
    5. Install the push-in mounting fasteners holding the front fascia/grille unit to the radiator crossmember.
  20. Connect the engine block heater, if equipped.
  21. Install the air inlet resonator.
  22. Fill the cooling system with the correct type and amount of engine coolant.
  23. Reconnect the negative battery cable. Start the engine and allow it to idle until it reaches full operating temperature. Check the cooling system for correct fluid level and top off if necessary.

Aug 03, 2010 | 2000 Dodge Stratus

1 Answer

How to replace the front bumber on a 1999 grand am?


Jack the car up and put it on jack stands. Disconnect fasteners retaining the splash apron under the radiator. These form part of the wheelwells on each side. Remove the fascia where it is attached to the fenders. Each side will have 4 bolts. remove the 2 bolts i bottom of the bumper they will be on each side of the license plate in the front. Remove the 2 upper bolts in the grille area. This will allow you to remove the bumper skin. To remove the impact bumper remove the u bolt on each side they each have 2 nuts. remove the bumper

Feb 03, 2010 | 1999 Pontiac Grand Am GT

4 Answers

Range rover p38 radiator removal info


First, remove the grille, then the top panel. Remove the viscous coupling and fan. Remove the top radiator mounts, Remove the coolant hoses and oil pipes, remove 4 bolts holding the A/C and intercooler/or PAS radiators (depending if yours is diesel or petrol.) then lift up and out the radiator. Fitting is reversal of removal.
Hope this helps

Nov 20, 2009 | 2000 Land Rover Range Rover

1 Answer

Want to change headlight


Sorry, I have the same problembut the answers are not what you want to hear.
1) The headlight assemblies are mounted to the front Bumper and grill support "system". To remove the light assemblies there is a "hidden" mounting system that cannot be accessed while the bumper is mounted on the jeep.
2) Most Hayes/Chilton and other POS (..worthless) consummer repair manuals do an extremely poor job of explaining (thats a laugh) or showing (again the pix and diagrams ****) how to remove the bumper.
3) I suggest going to the local Jeep dealer and spending $60-75 for an official Shop mechanics manual for a slightly better explanation and illustration.
4) If you are patient, mechanically talented, and can do without the Jeep for a day, you can (a) remove the grill, (b) remove the radiator 'retainer' top (the metal U that looks like its the top part of the radiator, (c) use #10mm sockets and box wrenches to remove the tubular bumper mounts from the grill area, (d) use pliers to compress the push-in pins on the very bottom of the bumper (below the crack pulley) and remove the plastic lower bumpersection. ** That is as far as I have gotten**.

Dec 29, 2008 | 1996 Jeep Cherokee Country

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