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Hi benbecula. I cannot find a repair manual for you. The normal way top dismantle a toaster is to remove the screws beneath the toaster. They are usually self tapping screws that hold the polished stainless steel cover to the base. The knobs on the front of the toaster have to be prised off so the cover comes off. Make sure the toaster is removed from the power before attempting and examination or repair.
Hope this helps,
Michael
Go to the Hamiton Beach website to see if your series has been recalled. I have same model, can't get base off and found recall notice looking for help. My series wasn't but yours might be. Good luck, might get a new toaster!
They are just held on as usual by spring tension (metal spring on knob and also on shaft flat) to the shafts of the internal parts. They are really on there though, so it is best (to avoid damage) to remove the two plastic pieces (with the feet) from the bottom, then the black exterior shell and carefully push with a small screw driver or other from the inside while gently pulling on the outside. Why do you want to remove the knobs?
I have/had a similar problem. Here's how I fixed it. UNPLUG THE TOASTER 1. Clean the crumbs out throughly. I removed the bottom of the toaster (6 screws) to make sure all the debris was removed. Use a soft brush. Replace bottom and tighten screws. 2. Gently brush the sensor area in the 'one slice' slot with a soft brush. 3. Remove 'darker-lighter' knob. I gently pried mine off with a small screwdriver. 4. Plug toaster in. 5. Put a slice of your usual bread in the 'one slice' slot. 6. Watch it toast. 7. When 'done' to your liking slowly rotate the control counter clockwise using a small screwdriver until the toaster stops toasting. 8. Replace knob with the pointer at the mid point (up and down) to allow for minor adjustments.
The upper and lower shell snap together. I removed screws from the bottom and could not separate the shell. I them unscrewed the metal shroud from the inside and removed it. It is a tight fit. You will see the snaps inside. I pushed on a couple of the snaps and the shell came apart. I am sure you will be able to address your issue from there. I am trying to find out why the heating element won't work on my machine.
In the event that you DO need to take it apart, my KTT570 had two of the six screws hidden by rubber feet on the bottom of the toaster. Remove the feet by carefully prying them out with a very small straight-slot screw driver. They are essentially just rubber plugs about 3/4 of an inch in length. They are located on the end from which the crumb-tray is extracted. There are ONLY six screws so don't remove the rubber feet on the opposite end. You will need to remove the darkness knob and the handle from the end of the toast-lowering mechanism prior to removing the cover.
remove bottom plate.....remove 10 screws holding the bottom brown plastic base...loosen screw under push down lever....romove light, dark knob small center hex screw....cover will now lift off....gently....watch #20 toast "wires"
take out screws ob back side around the edges not bottom. the grill that covers the speakers comes off by taking out screws on back in the middle of round knobs after screw is removed unscrew knob. then remove screws next to speakers then remove front of tv clean mirror in back. if that dosent work replace bulb.
You can fix this yourself by following these instructions. Unplug your toaster before proceeding!...
Clean the toaster first. Turn the toaster upside-down and shake out the crumbs. Remove and clean the bottom crumb tray.
1. Unscrew the four Phillips head screws located in the corners of the bottom base. Remove the screws completely if possible. Do this over a cloth or newspaper - that way a stuck screw won't get lost if it falls out later.
2. With the toaster right-side up, pull off the wide toast lever knob. Do not remove the round adjustment knob (it will not come off from the outside) but make a mental note of what number (1-7) is showing at the knob's adjustment mark.
3. Carefully pry up the end of the case cover with the knob on it (don't pull on the "stop" button). When the knob's plastic shaft is clear of the circuit board, gently pull off the cover.
4. On the inner part of the circuit board you will see a black plastic "cam" surrounded by two sets of electrical contacts. Rotate the cam to open the contact points if necessary. Insert a thin nail file between the points and rotate the cam to trap the file between them, then scrub back and forth several times to clean the contact points. Do this for each contact on both sides of the cam. When finished, rotate the cam clockwise so it is all the way back down to it's original position.
5. To make re-assembly easier, remove the round adjustment knob from the cover by depressing the half-round shaft flanges inside the cover with your fingernails.
6. Re-assemble the toaster by reversing steps 1 & 2. Replace the knobs, making sure that the round one is in the same position you noted earlier before you push it all the way down.
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