After running my treadmill Star Trac 4500 thru Calibration, the motor doesn't run.The PWM led doesn't lit,the display and the elevation motor work.If I try to start the belt I get a NO RPM error.The s

The calibration procedure can be found in the service manual.

http://www.sportsmith.net/images/product_support%5Cstartrac%5CTechnical%20Manuals%5CTreadmills%5CSvcMan%20TR4500.pdf

see the diagram attached. Clean it. Test for open or faulty. Tight the connector. God bless you

The SCR lower board is designed with diagnostic LED lights. The LED's are color coded according to
their specific function. Green indicates a properly operating treadmill; the green lights should always
be ON when power is supplied to the treadmill. Yellow indicates a treadmill function. Red indicates a
treadmill malfunction. Here is a list of each LED and what it signifies:
MOTOR (yellow) - The MOTOR LED illuminates when dc (direct current) voltage is sent to the drive
motor. The LED gets brighter when the dc output is increased.
RLC (yellow) - The RLC (R = Reactance / L = Inductance / C = Capacitance) LED illuminates when
the filtering system is properly working. The filtering system includes the capacitor and filter choke. If
there is a short in either component then the RLC light will not come on.
DN & UP (yellow) - The DN and UP LED lights tell us if the elevation DN and UP relays are
functioning properly. When the LED lights, it tells us that the relay has energized and is sending high
voltage (110vac or 220vac) to the elevation motor.
AC PWR (green) - The AC PWR (Alternating Current Power) illuminates when AC line voltage is
delivered to the treadmill. It then passes through the in-line fuse (110)/s(220) and lights the AC PWR
LED.
+12V (green) - When the proper AC voltage is delivered to the treadmill, passes through the in-line
fuse/s, through the full wave bridge rectifier (changes AC to DC), through the transformer (steps down
DC to +12vdc) then the +12V LED lights.
This the board LED, who control the signal for Main Motor+Elevation Motor. You must see, the LED DN+ UP( both will be Lit) in any position down or Up.
2) The RELAY board is designed with diagnostic LED lights. The LED's are color coded according to
their specific function. Green indicates a properly operating treadmill; the green lights should always
be ON when power is supplied to the treadmill. Yellow indicates a treadmill function. Red indicates a
treadmill malfunction. Here is a list of each LED and what it signifies:
AC PWR (green) - The AC PWR (Alternating Current Power) illuminates when AC line voltage is
delivered to the treadmill. It then passes through the in-line fuse (110)/s(220) and lights the AC PWR
LED.
VDC (green) - The VDC LED will light when it receives DC voltage from the DC power supply.
DN & UP (yellow) - The DN and UP LED lights tell us if the elevation DN and UP relays are
functioning properly. When the LED lights, it tells us that the relay has energized and is sending high
voltage (110vac or 220vac) to the elevation motor.
UPSW (green) - This LED will illuminate when the low voltage dc is delivered from the upper display
board to the elevation UP relay. This low voltage dc is what energizes the coil of the relay.
DNSW (green) - This LED will illuminate when the low voltage dc is delivered from the upper display
board to the elevation DOWN relay. This low voltage dc is what energizes the coil of the relay.
BELTSW (green) - This LED will illuminate when the low voltage dc is delivered from the upper
display board to the belt (motor start) relay. This low voltage dc is what energizes the coil of the relay.
SPD (yellow) - The SPD LED flashes on and off (relative to speed) when the speed sensor is
operating properly.
PWM (yellow) - This LED will light when the upper board is sending a speed signal to the PWM.
Both the PWM LED and BELTSW LED must be lit for belt movement.
Finally this this Relay Board, the Each Led will be Lit, for any Relai control for DN down, or UP elevation motor. Use the contact cleaner, you can find it in R .Shack.
see the diagram attached.
God bless you

Step 1:

see this details and proceed according. God bless you

The SCR lower board is designed with diagnostic LED lights. The LED's are color coded according to

their specific function. Green indicates a properly operating treadmill; the green lights should always

be ON when power is supplied to the treadmill. Yellow indicates a treadmill function. Red indicates a

treadmill malfunction. Here is a list of each LED and what it signifies:

MOTOR (yellow) - The MOTOR LED illuminates when dc (direct current) voltage is sent to the drive

motor. The LED gets brighter when the dc output is increased.

RLC (yellow) - The RLC (R = Reactance / L = Inductance / C = Capacitance) LED illuminates when

the filtering system is properly working. The filtering system includes the capacitor and filter choke. If

there is a short in either component then the RLC light will not come on.

DN & UP (yellow) - The DN and UP LED lights tell us if the elevation DN and UP relays are

functioning properly. When the LED lights, it tells us that the relay has energized and is sending high

voltage (110vac or 220vac) to the elevation motor.

AC PWR (green) - The AC PWR (Alternating Current Power) illuminates when AC line voltage is

delivered to the treadmill. It then passes through the in-line fuse (110)/s(220) and lights the AC PWR

LED.

+12V (green) - When the proper AC voltage is delivered to the treadmill, passes through the in-line

fuse/s, through the full wave bridge rectifier (changes AC to DC), through the transformer (steps down

Step 2:

This the board LED, who control the DC to +12vdc) then the +12V LED lights.
signal for Main Motor+Elevation Motor. You must see, the LED DN+ UP( both will be Lit) in any position down or Up.

2) The RELAY board is designed with diagnostic LED lights. The LED's are color coded according to

their specific function. Green indicates a properly operating treadmill; the green lights should always

be ON when power is supplied to the treadmill. Yellow indicates a treadmill function. Red indicates a

treadmill malfunction. Here is a list of each LED and what it signifies:

AC PWR (green) - The AC PWR (Alternating Current Power) illuminates when AC line voltage is

delivered to the treadmill. It then passes through the in-line fuse (110)/s(220) and lights the AC PWR

LED.

VDC (green) - The VDC LED will light when it receives DC voltage from the DC power supply.

DN & UP (yellow) - The DN and UP LED lights tell us if the elevation DN and UP relays are

functioning properly. When the LED lights, it tells us that the relay has energized and is sending high

voltage (110vac or 220vac) to the elevation motor.

UPSW (green) - This LED will illuminate when the low voltage dc is delivered from the upper display

board to the elevation UP relay. This low voltage dc is what energizes the coil of the relay.

DNSW (green) - This LED will illuminate when the low voltage dc is delivered from the upper display

board to the elevation DOWN relay. This low voltage dc is what energizes the coil of the relay.

BELTSW (green) - This LED will illuminate when the low voltage dc is delivered from the upper

display board to the belt (motor start) relay. This low voltage dc is what energizes the coil of the relay.

SPD (yellow) - The SPD LED flashes on and off (relative to speed) when the speed sensor is

operating properly.

PWM (yellow) - This LED will light when the upper board is sending a speed signal to the PWM.

Both the PWM LED and BELTSW LED must be lit for belt movement.
Finally this this Relay Board, the Each Led will be Lit, for any Relai control for DN down, or UP for elevation Motor. You must clean contact of the Relay with Special Spray(Radio Schack).

With this you must fix it.

Step 1:

follow this steps for troubleshooting and fix it. God bless you

The SCR lower board is designed with diagnostic LED lights. The LED's are color coded according to

their specific function. Green indicates a properly operating treadmill; the green lights should always

be ON when power is supplied to the treadmill. Yellow indicates a treadmill function. Red indicates a

treadmill malfunction. Here is a list of each LED and what it signifies:

MOTOR (yellow) - The MOTOR LED illuminates when dc (direct current) voltage is sent to the drive

motor. The LED gets brighter when the dc output is increased.

RLC (yellow) - The RLC (R = Reactance / L = Inductance / C = Capacitance) LED illuminates when

the filtering system is properly working. The filtering system includes the capacitor and filter choke. If

there is a short in either component then the RLC light will not come on.

DN & UP (yellow) - The DN and UP LED lights tell us if the elevation DN and UP relays are

functioning properly. When the LED lights, it tells us that the relay has energized and is sending high

voltage (110vac or 220vac) to the elevation motor.

AC PWR (green) - The AC PWR (Alternating Current Power) illuminates when AC line voltage is

delivered to the treadmill. It then passes through the in-line fuse (110)/s(220) and lights the AC PWR

LED.

+12V (green) - When the proper AC voltage is delivered to the treadmill, passes through the in-line

fuse/s, through the full wave bridge rectifier (changes AC to DC), through the transformer (steps down

Step 2:

DC to +12vdc) then the +12V LED lights.
This the board LED, who control the signal for Main Motor+Elevation Motor. You must see, the LED DN+ UP( both will be Lit) in any position down or Up.

2) The RELAY board is designed with diagnostic LED lights. The LED's are color coded according to

their specific function. Green indicates a properly operating treadmill; the green lights should always

be ON when power is supplied to the treadmill. Yellow indicates a treadmill function. Red indicates a

treadmill malfunction. Here is a list of each LED and what it signifies:

AC PWR (green) - The AC PWR (Alternating Current Power) illuminates when AC line voltage is

delivered to the treadmill. It then passes through the in-line fuse (110)/s(220) and lights the AC PWR

LED.

VDC (green) - The VDC LED will light when it receives DC voltage from the DC power supply.

DN & UP (yellow) - The DN and UP LED lights tell us if the elevation DN and UP relays are

functioning properly. When the LED lights, it tells us that the relay has energized and is sending high

voltage (110vac or 220vac) to the elevation motor.

UPSW (green) - This LED will illuminate when the low voltage dc is delivered from the upper display

board to the elevation UP relay. This low voltage dc is what energizes the coil of the relay.

DNSW (green) - This LED will illuminate when the low voltage dc is delivered from the upper display

board to the elevation DOWN relay. This low voltage dc is what energizes the coil of the relay.

BELTSW (green) - This LED will illuminate when the low voltage dc is delivered from the upper

display board to the belt (motor start) relay. This low voltage dc is what energizes the coil of the relay.

SPD (yellow) - The SPD LED flashes on and off (relative to speed) when the speed sensor is

operating properly.

PWM (yellow) - This LED will light when the upper board is sending a speed signal to the PWM.

Both the PWM LED and BELTSW LED must be lit for belt movement.
Finally this this Relay Board, the Each Led will be Lit, for any Relai control for DN down, or UP for elevation Motor. You must clean contact of the Relay with Special Spray(Radio Schack).

With this you must fix it.

Step 3:

Try this again. and fix it.b) LUBE the gear motor, shaft and turn the POT a little and see if the motor get RPM.

The Steps for Newer Style Console Calibration:

1. Locate the calibration area on the rear or underside of the console (a hole, near the console's center, that goes through to the electronics board. (This hole should not have a screw in it.)
   

2. Insert a pencil (eraser end), into the hole and feel around for the cal button (will click when pressed).
   

3. Press the button 2 times (with the pencil eraser). The first click should show CL11 in the console, the second click should show CL21.
   

4. If the process was done correctly, and CL21 appears in the console, you are in "calibration mode." The next few steps consists of pressing buttons on the console and observing settings. This will not require any other tools.
   

5. Press ENTER. CL22 should display in the TIME window and (??) in the SPEED window.
   

6. Press ENTER. CL23 should display in the TIME window and (??) in the SPEED window.
   

7. Press ENTER. CL24 should display in the TIME window and (??) in the SPEED window.
   

8. Press ENTER. CL25 should display in the TIME window and (??) in the SPEED window.
   

9. Press ENTER. CL26 should display in the TIME window. You should then see the letter "E."
   

10. Press ENTER. You should see "SS" or "55" in the console.
    

11. Push the STOP/START button. For safety, at this point, you should step off, or be off, the treadmill.
    

12. Push the ENTER button. The walking belt should start to move, accelerate to maximum speed, then stop on its own.
    

13. When the belt stops, the incline should self test by raising to its highest incline position, then lowering back down to its lowest position.
    

14. Once the incline test is complete, push the POWER button 2 times. The unit should shut off and the console should go completely blank. If this happens, the treadmill is done calibrating and is ready for use.
    

15. If the letter "F" appears in the SPEED or INCLINE window when the power button is pressed 2 times, the treadmill is indicating a failure somewhere either in the SPEED or INCLINE (depending on the window the "F" appeared in).
    

Step 1:

please see this test and fix it. God bless you

The Steps for Newer Style Console Calibration:

1. Locate the calibration area on the rear or underside of the console (a hole, near the console's center, that goes through to the electronics board. (This hole should not have a screw in it.)
   

2. Insert a pencil (eraser end), into the hole and feel around for the cal button (will click when pressed).
   

3. Press the button 2 times (with the pencil eraser). The first click should show CL11 in the console, the second click should show CL21.
   

4. If the process was done correctly, and CL21 appears in the console, you are in "calibration mode." The next few steps consists of pressing buttons on the console and observing settings. This will not require any other tools.
   

5. Press ENTER. CL22 should display in the TIME window and (??) in the SPEED window.
   

6. Press ENTER. CL23 should display in the TIME window and (??) in the SPEED window.
   

7. Press ENTER. CL24 should display in the TIME window and (??) in the SPEED window.
   

8. Press ENTER. CL25 should display in the TIME window and (??) in the SPEED window.
   

9. Press ENTER. CL26 should display in the TIME window. You should then see the letter "E."
   

10. Press ENTER. You should see "SS" or "55" in the console.
    

11. Push the STOP/START button. For safety, at this point, you should step off, or be off, the treadmill.
    

12. Push the ENTER button. The walking belt should start to move, accelerate to maximum speed, then stop on its own.
    

13. When the belt stops, the incline should self test by raising to its highest incline position, then lowering back down to its lowest position.
    

14. Once the incline test is complete, push the POWER button 2 times. The unit should shut off and the console should go completely blank. If this happens, the treadmill is done calibrating and is ready for use.
    

15. If the letter "F" appears in the SPEED or INCLINE window when the power button is pressed 2 times, the treadmill is indicating a failure somewhere either in the SPEED or INCLINE (depending on the window the "F" appeared in).
    

Step 2:

The SCR lower board is designed with diagnostic LED lights. The LED's are color coded according to

their specific function. Green indicates a properly operating treadmill; the green lights should always

be ON when power is supplied to the treadmill. Yellow indicates a treadmill function. Red indicates a

treadmill malfunction. Here is a list of each LED and what it signifies:

MOTOR (yellow) - The MOTOR LED illuminates when dc (direct current) voltage is sent to the drive

motor. The LED gets brighter when the dc output is increased.

RLC (yellow) - The RLC (R = Reactance / L = Inductance / C = Capacitance) LED illuminates when

the filtering system is properly working. The filtering system includes the capacitor and filter choke. If

there is a short in either component then the RLC light will not come on.

DN & UP (yellow) - The DN and UP LED lights tell us if the elevation DN and UP relays are

functioning properly. When the LED lights, it tells us that the relay has energized and is sending high

voltage (110vac or 220vac) to the elevation motor.

AC PWR (green) - The AC PWR (Alternating Current Power) illuminates when AC line voltage is

delivered to the treadmill. It then passes through the in-line fuse (110)/s(220) and lights the AC PWR

LED.

+12V (green) - When the proper AC voltage is delivered to the treadmill, passes through the in-line

fuse/s, through the full wave bridge rectifier (changes AC to DC), through the transformer (steps down

This the board LED, who control the DC to +12vdc) then the +12V LED lights.
signal for Main Motor+Elevation Motor. You must see, the LED DN+ UP( both will be Lit) in any position down or Up.

2) The RELAY board is designed with diagnostic LED lights. The LED's are color coded according to

their specific function. Green indicates a properly operating treadmill; the green lights should always

be ON when power is supplied to the treadmill. Yellow indicates a treadmill function. Red indicates a

treadmill malfunction. Here is a list of each LED and what it signifies:

AC PWR (green) - The AC PWR (Alternating Current Power) illuminates when AC line voltage is

delivered to the treadmill. It then passes through the in-line fuse (110)/s(220) and lights the AC PWR

LED.

VDC (green) - The VDC LED will light when it receives DC voltage from the DC power supply.

DN & UP (yellow) - The DN and UP LED lights tell us if the elevation DN and UP relays are

functioning properly. When the LED lights, it tells us that the relay has energized and is sending high

voltage (110vac or 220vac) to the elevation motor.

UPSW (green) - This LED will illuminate when the low voltage dc is delivered from the upper display

board to the elevation UP relay. This low voltage dc is what energizes the coil of the relay.

DNSW (green) - This LED will illuminate when the low voltage dc is delivered from the upper display

board to the elevation DOWN relay. This low voltage dc is what energizes the coil of the relay.

BELTSW (green) - This LED will illuminate when the low voltage dc is delivered from the upper

display board to the belt (motor start) relay. This low voltage dc is what energizes the coil of the relay.

SPD (yellow) - The SPD LED flashes on and off (relative to speed) when the speed sensor is

operating properly.

PWM (yellow) - This LED will light when the upper board is sending a speed signal to the PWM.

Both the PWM LED and BELTSW LED must be lit for belt movement.
Finally this this Relay Board, the Each Led will be Lit, for any Relai control for DN down, or UP for elevation Motor. You must clean contact of the Relay with Special Spray(Radio Schack).

With this you must fix it.

Step 3:

please lube the elevation motor, shaft, and gear, and adjust the POT for RPM, and see what happen. see the diagram + block diagram attached for troubleshooting and fix it.
God bless you

see the 2 alternatives that the error code 7 means:

E7- 1) Alternative Elevation Motor

1)Cause: Elevation Motor not moving Solution:Check Elevation Motor connection

2)Cause: Elevation Elevation Motor screw binding Solution: Clean screw and lubricate

3)Cause: Elevation Motor Motor out of Range Solution: Check motor out of elevation

4)Cause: E-Motor Potentiometer: Solution: Replace Elevation Motor

2)Alternative:

Display Doesn't Light Up: a)Cause: On/Off switch Solution: Test unit is turned on b)Cause: Insufficient Power Source Solution: Plug dedicated120V, 20Amp Outlet

c) Cause: Line Cord Damaged Solution: Replace Line Cord

d)Cause: Fuse Solution: Check Fuse on MCB
However RUN the software calibration for diagnostic, troubleshooting and Fix it.

God bless you

Good day.
You need to Calibrate the treadmill.
Open the Motor Cover , you will see the instruction for to calibrate the machine, with Wiring diagram.
Follow the steps.
Blessing
[email protected]
cell+whatsAPP:+50588611441
Basic Treadmill Calibration

Check the 2 fuses under the motor shroud. One should be a 10 Amp fuse, the other should be a 15 Amp fuse.

Is the red LED lit? If not, check outlet, check power cord for treadmill. With cord unplugged, check the connections on the motor control board for the AC input, which are marked AC1 and AC2.Plug cord back into the wall outlet, and check voltage at those terminals- it should be 90 volts or higher.

If those check out- replace Motor Control Board,

+11v LED - Indicates there is +11 volts supplied to the display board. If this LED is not lit verify the following: 1. The display cable is damaged or pinched, disconnect the display cable and verify if the LED lights up. If LED lights up replace the cable. After the above has been verified and the +11 LED is still “OFF”, the MCB should be replaced.