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Cant seperate cover on weedeater 2540 electric leaf blower. all screws removed

All screws removed,but cant seperate housing

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Here's a diagram that might help you.
cant seperate cover on weedeater 2540 electric lea - 25300471-wpwgyzypg5ki4gplva13rxmy-2-0.png

Posted on Nov 29, 2014

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Posted on Jan 02, 2017

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SOURCE: Replacing pull cord on weedeater

there is another t20 screw in the neck of the drum. once removed you will expose the drive clutch. soak it good with WD40 then unscrew it from the shaft. if you have all the housing screws out, you should be able to simply remove the housing to expose the pull cord assembly, screwed to housing.

Posted on Aug 12, 2009

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Cant seperate cover on leaf blower


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  • Remove the hex bolts holding the plastic leaf blower housing in place with your hex wrench. You may wish to cut the cord with your scissors and loosen the bolt or screw securing the rope assembly with your hex wrench or screwdriver.
  • 2 Remove the spring assembly carefully. Do not remove the spring, only remove the assembly.
  • 3 Remove the old cord from the leaf blower pull cord assembly by gently pulling it away from the assembly with your hands. Notice the direction the pull cord is wound, as this becomes important in the next step.
  • 4 Wind the new pull cord in the same direction you removed it in Step 3. Make sure the inner end of the pull cord secures in the faster or slot provided on the pull cord assembly. This varies depending on the leaf blower manufacturer.
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  • 6 Rotate the pull cord assembly two or three times in the same direction the cord pulls wearing safety goggles and work gloves. Reinsert the center screw by screwing it in place with your screwdriver; this holds the pulley assembly together
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8d6f3c09-f00a-4760-a5d1-ce3f01962d6e.jpg

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1 Answer

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How to replace a broken pull cord on a leaf blower.
1) Remove Hex bolts holding plastic leaf blower housing in place with your hex wrench. you may want to cut the cord with scissors and loosen the bolt or screw securing the rope assemble with hex wrench or screwdriver.
2) Remove spring assembly Carefully. (DO NOT REMOVE THE SPRING ONLY REMOVE THE ASSEMBLY)
3) Remove old cord. Notice the direction the pull cord is wound. This is important in the following step
4) Wind new pull cord in the same direction you removed it, as in step 3, Make sure cord secures in the slot provided on pull and assembly.
5) Replace the pull cord pulley and place over spring.(This is the white plastic spool.)
6) Rotate the pull cord assembly 2 or 3 times in the same direction the cord pulls. (wearing safety goggles and work gloves) Reinsert the center screw by securing in in place with your screwdriver.
7) Insert the leaf blower cord into the end of the handle opening. Secure the handle by tying a knot at the bottom of the new cord.
8) Place the pull cord assembly back onto your blower in its designated area then secure by refastening the 4 hex nuts.
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Blower Motor REMOVAL & INSTALLATION Front Fig. 1: Front heater blower motor assembly 89696g02.gif
Remove the glove box to access the front blower motor, which is on the firewall 89696p02.jpg
The blower motor is retained by four bolts (arrows) 89696p03.jpg
The blower motor vent tube helps to cool the blower motor for efficient operation 89696p04.jpg
Push up on the clip to remove the blower motor connector 89696p05.jpg
A ratchet with extensions makes removal of the retaining screws easier 89696p06.jpg
Lift the blower motor over the control cable . . . 89696p07.jpg
. . . and remove it from the vehicle 89696p08.jpg
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  8. Install the blower motor housing tube and/or blower motor cover.
  9. Connect the electrical harness to the blower motor.
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Rear Fig. 2: Service cover push pin locations 89696g03.gif
  1. Disconnect the negative battery cable.
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  7. Loosen the three retaining screws and remove the blower motor. To install:
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  9. Install the blower motor housing tube.
  10. Connect the electrical harness.
  11. Position the service cover and install the three push pin retainers from the lower edge of the cover.
  12. Install both rear passenger seats.
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