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How do you remove the kickstart shaft from a 125 Suzuki ts

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1972 Suzuki TS 125 fork oil capacity


Hi, Evelyn 185 cc SAE 5W-20 per leg, for this scenario you will need your service/owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere $25 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
https://www.louis.eu/rund-ums-motorrad/bike-datenbank/suzuki-ts-125/ts125/0394
Motorcycle Fork Oil Change Part 1
http://suzukits.informe.com/forum/download.php?id=421 Free service manual at above link
OEM parts for Suzuki
http://mybikemanuals.com/suzuki

Jun 06, 2017 | Suzuki Motorcycles

1 Answer

Suzuki ds 80 kickstart shaft


Be sure to get a good look at how the return spring is installed on the old shaft when you remove the cover. Also, be sure to clean all the old gasket material off the case and cover before installing the new gasket.

Jul 27, 2013 | Motorcycles

1 Answer

1974 suzuki ts 185 when you kick the kickstarter the front sprocket moves but the piston doesnt


i presume the bike must be in gear to move the front sprocket. does the piston move if try and bump it in gear..if not.the piston has somehow seperated from the krank, need a visual inspection, head needs to come of, possible more. if it does then need to look at kickstart mechanism

Mar 10, 2013 | 1981 Suzuki TS 185

1 Answer

Suzuki ts 125 not starting


Hi, Suzuki and the usual suspects are:
1. Fuel cap or fuel tank is not venting properly.
2. Fuel filter clogged.
3. Fuel line pinched or kinked.
4. Vacuum line from the petcock to intake manifold cracked.
5. Float needle and seat sticking.
6. Float level too low.
7. Carburetor bowl vent line clogged/blocked/pinched.
8. Idle adjusting screw set too low.
9. Air/fuel mixture screw set too lean.
10. Idle port, transfer ports, slow air jet clogged.
11. Slow fuel jet clogged.
12. Faulty fuel pump.
For more information about your issue and valuable "Free" downloads that you will need please Click on the blue links below. Good luck and have a wonderful day.
Suzuki TS Fuel Compression Spark Air Timing
1979 Suzuki TS125 No Start What Gives
DOWNLOAD Suzuki TS125 TS 125 1984 1987 Service Repair Workshop Manual... $15
Suzuki TS200R Service Manual FREE
OEM parts for Suzuki
Suzuki TS 125 1978

May 06, 2017 | Suzuki Motorcycles

1 Answer

Hi there i have a ts 185 and when i kick it it fires and stops with a puff off smoke out of the carby can u tell me whats causing this to happen


Hi, does this bike backfire at all? Noticable as the kickstart hits you hard as you try to start the bike, these bikes used to suffer with cdi ignition failure, eventualy breaking the kickstart ideler gear inside the gearbox which in turn the oil pump drive was also fitted to this,

Oct 04, 2011 | 1981 Suzuki TS 185

1 Answer

How do you remove the kickstart shaft from a1984 Suzuki ts185? Is it possible from kickstart side of crankcase or does crankcase need to be split to access from other side?....


Just remove the kick lever then remove the right side cover. This will allow access to the kick start mechanism. Please rate my answer. tombones49_4.png

Aug 14, 2011 | 1981 Suzuki TS 185

1 Answer

I have a 1982 Suzuki RM-125. I am having difficulty removing the cylinder head and cylinder, all bolts have been removed. It's just really stuck


Here's the easiest way:

Put the head bolts back on snug. Put the spark plug back in snug. Put the cylinder base nuts back on but leave them about 1/4" away from seat. Now give the kickstarter a swift hit down - you can do this by hand. Repeat until the cylinder pops up. Now, loosen the head nuts and repeat.

This is the easiest way to remove a cylinder.

Hope this helps.

Apr 29, 2011 | 2003 Suzuki RM 125

1 Answer

My 125dt dosent sart or kick sart,the gear inside have a bushing in shafting?or it was broken..


Common cause of kickstarter not engaging(I am guesing that this is your problem) is a broken spring on the kickstart mechanism,or that the kickstart idler gear cerclip has fallen off(this allows the idler gear to move forward on the shaft & thus won't allow the kickstart gear to transfer drive to the clutch hub).Remove clutch cover, put kickstart lever back on shaft spline,activate kickstart lever by hand(easier with sparkplug removed+in neautral)as kickstart lever moves down 90 degrees the gear on the kickstarter mechanism should move out to engage with gear next to it(kickstart idler gear).If the gear on the kickstarter mechanism dosn't move outward it has a broken spring on the kickstart mechanism.replace spring and all should work.(if the spring is broken you need to try find the broken piece with a magnetic pick-up tool as the broken part can cause further damage if not removed)To do this job I highly recommend you first purchase a workshop manual which will guide you through these processes.After all a manual is the most valuable tool in your tool kit.

Nov 17, 2009 | 2003 Yamaha YZ 125

2 Answers

230 suzuki sport. should i decompress to kickstart engine ? really hard to start. just got this 230 together and have never started it b4 thanks in advance dennis


Yes.Hold the decom and give it 2-3 kicks.Release it and slowly kick it untill pressure builds up.Pull in the decom and move the kickstarter a very small amount to get the piston very close to t.d.c..Now,give it a full kick and at the same time release the decom.Hope this helps you

Nov 17, 2009 | 2003 Suzuki RM 125

1 Answer

Torque settings for a suzuki ts 125x 1987


40 foot pounds or 450 inch pounds for the head bolts

Mar 11, 2009 | 1981 Suzuki TS 185

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