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curt dellinger Posted on Oct 06, 2014
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How to replace starter relay on yamaha grizzly

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Kelly

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  • Expert 224 Answers
  • Posted on Oct 06, 2014
Kelly
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Joined: Aug 04, 2008
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Just raise the seat and find the relay located next to the battery, remove the to nuts holding the wires on and unplug the small harness, install new one and replace the seat

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Herd a pop noice as i went to strat my grizzly 660 and lost power to the dash and key

If the battery is ok then I'd guess it may be the starter relay or fuse that 'popped'. Good luck!
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2008 Grizzly 450. Starts and idles fine but at about 10 mph why does it start to cut out like a rev limiter?

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2009 grizzly 700 will only run when starter button is held display only works when trying to start it

The primary circuit has a ground connection so everything works... your secondary circuit doesn't have a solid ground. Go over all your ground connections carefully.
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Backfires when you try to rev up engine,

check fuel flow and check spark at spark plugs

According to an "ATV Rider" 2009 article, "When the Grizzly was introduced in 1998 as a 600cc machine, the top was blown right off the displacement wars of the time."
It was replaced in 2002 with Yamaha Grizzly 660, an even bigger engine derived from the well-established all-terrain vehicle (ATV) Yamaha Raptor 660R.
Grizzly's 660 cubic centimeter (cc), four-stroke, liquid-cooled single overhead camshaft, five-valve engine performs well in open country, but sometimes it causes serious problems for owners.
Before you call a Grizzly dealer, however, trying a few tricks in your garage can save you a lot of time and money.

Check the fuel level.
Locate the fuel meter indicator on top of the multifunction display.
If it does not work properly, open the fuel tank, and push the Yamaha 660 Grizzly side to side.
Ensure the fuel is not contaminated by water or rust.
If you have not driven your Grizzly 660 for a long time, drain the tank completely, and fill it with a fuel tank cleaner.

Check fuel hoses for cracks or leakage.
The hoses should be soft and simple to bend.
Replace those that show any sign of wear.

Check the compression.
Screw a compression tester into the spark plug hole, and press the electric starter button.
If no compression exists, contact a Yamaha dealer.
Wipe wet or dirty electrodes with a dry cloth.
The spark plug gap should be checked regularly

Correct the spark plug gap.
Measure the gap with a wire thickness gauge.
If necessary, adjust it to 0.8mm using a screwdriver or replace the spark plug.
Use only a Yamaha-specified spark plug.

Check the Yamaha 660 Grizzly's battery.
Operate its electric starter.
If the Grizzly starts quickly, then its battery is in good condition.
If the engine turns slowly, check the battery lead connections, and you may need to change the battery.
If the engine still does not eventually start, your Grizzly is beyond home repair.


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1answer

2006 yamaha grizzly starter wont stop cranking

Possible solutions;
1. starter contacts sticking-take the switch apart and clean the contacts or repalce the swtich.
2. wire to starter button shorting/grounding-look for broken/shorting wire from the starter switch.
3. starter solenoid contacts welded together-replace the solenoid
Aug 21, 2012 • Motorcycles
3helpful
1answer

I replaced the starter relay and still no starter action there is no power coming from the relay to the starter but the positive lead from the battery to the starter relay has 11.98 volts. 2001 660...

When you push the start button and the relay clicks the lead from the relay to the starter should have 12volts. If it doesnt you either the relay is bad or the cable(lead) is bad from the relay to the starter.Hope this helps.
D.
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Yamaha Grizzly 600 starter clicks and wont start unless I keep pushing the button repeatedly.

A loose conection at the starter or the starter relay is bad.Thanks you for asking and I hope it helps.Please leave me a 4 thumbs up.
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