2004 Suzuki GS 500 F Logo
r
rickey medlock Posted on Sep 10, 2014
Answered by a Fixya Expert

Trustworthy Expert Solutions

At Fixya.com, our trusted experts are meticulously vetted and possess extensive experience in their respective fields. Backed by a community of knowledgeable professionals, our platform ensures that the solutions provided are thoroughly researched and validated.

View Our Top Experts

How do you adjust the Throttle Position sensor on a 2004 GS500 F Suzuki MC

Has a flat spot 3-4 k but otherwise runs and drives well

1 Answer

daveyates

Level 2:

An expert who has achieved level 2 by getting 100 points

MVP:

An expert that got 5 achievements.

Cheetah:

An expert who has answered 20 or more questions within one hour.

Hot-Shot:

An expert who has answered 20 questions.

  • Expert 112 Answers
  • Posted on Dec 16, 2014
daveyates
Expert
Level 2:

An expert who has achieved level 2 by getting 100 points

MVP:

An expert that got 5 achievements.

Cheetah:

An expert who has answered 20 or more questions within one hour.

Hot-Shot:

An expert who has answered 20 questions.

Joined: Jan 26, 2008
Answers
112
Questions
1
Helped
31505
Points
174

Its not adjustable- if theres a flat spot it needs a very good cleaning or replacement. Likley a replacement as they are a potentiometer and sometimes do wear at often used spots

5 Related Answers

tombones

  • 3567 Answers
  • Posted on Apr 22, 2009

SOURCE: Bike won't stay running

Drain the carburetors. There should be a screw on the lower side of each CARB float bowl. Remove the screw then replace it after the fuel drains. Remove the water trap bowl at the bottom of the petcock, (gas valve). Is there any water or trash in the bowl? Drain a cup of gas from the tank. Is there any water or trash in the cup? Dump it, clean it and re-mount it, (not all bikes have a water trap bowl). Install new stock NGK spark plugs.

Remove the CARBS from the bike.
FOR EACH CARB > Remove the float bowl and clean the entire
CARB with a spray CARB cleaner from the auto parts store. Wear protective goggles to avoid getting spray in your eyes. Spray into all the little airways and fittings in the CARB. Remove the idle screw and the air screw on the outside throat of the CARB and spray into the screw holes as well.
< < READ CLOSELY > >
Be sure to put these two screws back in the same hole they came out of. IMPORTANT > do not tighten these two screws down. Only screw these in until they LIGHTLY seat. Now turn each screw one and one half turns outward. Put the rest of the
CARB back together, clean the air filter and install the CARB. Install an in-line fuel filter. Let the float bowl fill then start the engine.

BALANCE THE CARBS
Turn the throttle screw on the LEFT CARB one half turn inward. Now start the engine and get it warmed up. With the engine running, remove the RIGHT spark plug wire. Adjust the idle speed on the left CARB to the point where the engine just can't quite stay running and dies. Now put the loose spark plug wire back into place.

Now turn the throttle screw on the RIGHT CARB one half turn inward. Restart and rev the engine. Next, remove the LEFT spark plug wire. Adjust the idle speed on the right CARB to the point where the engine just can't quite stay running and dies. Now put the loose spark plug wire back into place.

SYNCHRONIZE THE CARBS
Remove the air filter and rubber fittings to allow you to see into the throat of both CARBS. You may need a mirror to see inside. You need to be able to see the slides go up and down when you twist the throttle. Now turn the fitting where the cable goes into each CARB such that there is just a bit of slack in the cable, 1/16" is plenty. Lock ONE of the cable adjusters down tight. All further adjustments will be made on the other CARB.

With the motor turned off twist the throttle very slowly while looking at the slides. Both slides need to begin lifting at the exact same moment. If the slides don't raise at the exact same time then slowly twist the throttle until the locked adjuster slide just barely starts to move. Hold the throttle still and turn the adjuster on the other CARB so that the slide on that CARB just barely starts to move also. Now recheck the slide movement timing. Do this process until the slides on both CARBS begin to raise at the EXACT same moment. Lock down the loose adjuster and re-check the slides.

Turn the idle screw on each CARB EXACTLY ONE HALF turn outward and restart the engine. The engine will be probably be idling very fast. Adjust both the idle screws equally from this point to get to the desired idle speed. Congratulations, you have just balanced and synchronized your CARBS This should fix the problem. One last and VERY IMPORTANT thing, Have a fire extinguisher handy and ready for use any time you work on or with he CARBS.

Please rate this solution. Thanks throttlejock!



Ad

Anonymous

  • 3 Answers
  • Posted on Jun 02, 2009

SOURCE: My 1996 Suzuki GS500 idles fine but when opening the throttle they die before picking up then it ticks over at 4000RPM,, PLEASE HELP?

have you tried the obvious route of a restricted air flow or even might have a restrictor fitted to it or is it just started doing this

Knight 007

Murtaza Akberali Versi

  • 767 Answers
  • Posted on Jan 08, 2010

SOURCE: unable to push rear brake pistons back into

Did you try to remove the bleeder screw at the caliper in question?
Please visit this site http://www.ehow.com/video_2328428_assess-motorcycle-brake-repair.htm
Hope it helps!

Anonymous

  • 17 Answers
  • Posted on Feb 23, 2011

SOURCE: 2004 Suzuki GSXR 750: When using a K&N air

You will need to rejet the carbs for the extra air making it into the chamber.

Anonymous

  • 1509 Answers
  • Posted on Mar 01, 2011

SOURCE: Replaced Clutch Cable on Suzuki

Sounds good or just adjust it so it has 1/4 inch of freeplay at the end of the handle. If the cable adjuster seems be be turned all the way in then theirs a screw and locknut adjuster where the cable connects on the engine end. with the lock nut loose turn the screw out for more freeplay and in for less. Make sure you tighten this locknut as it'll cause you all kinds of problems out on the road when it changes as you drive.

Ad

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

0helpful
1answer

1999 Chevy Metro LSI Loss of acceleration power, on take off only. I have no acceleration power up to the speed of 10 - 15 MPH, after that the car runs fine.

Could be a dead spot in the tps or maybe it needs adjusting.
here is a procedure to adjust:

0900c152800488e3-j1axptdruxmkgupulmd503d3-4-0.gif . Fig. 1: Throttle position sensor testing
  1. Connect a digital multimeter to the throttle position sensor terminals 1 and 2. Measure resistance.
  2. Insert a 0.012 in. (0.3mm) feeler gauge between throttle stop screw and throttle lever.
  3. With retaining screws loosely installed, turn throttle position sensor fully clockwise, then slowly counterclockwise until digital multimeter indicates 0 ohms (continuity).
  4. Tighten screws to 18 inch lbs. (2 Nm).
  5. Insert a 0.035 in. (0.9mm) feeler gauge between throttle stop screw and throttle lever. Digital multimeter should now indicate an open circuit (no continuity).
2helpful
1answer

I have a Suzuki GSX-R 750 and my F1 one light has started to come on when I excelerate some speed what does that mean.

Odds are its your SET valve needing adjustment, have the codes pull on the bike. If it is the SET, you can remove the SET system easily or you can have it adjusted.

If you get a code.

The codes are as follows:
C14 - THROTTLE POSITION SENSOR
C15 - ENGINE COOLANT TEMPERATURE SENSOR
C21 - INTAKE AIR TEMPERATURE SENSOR
C22 - ATMOSPHERIC PRESSURE SENSOR
C23 - TIP OVER SENSOR
C24 - IGNITION SIGNAL #1
C25 - IGNITION SIGNAL #2
C26 - IGNITION SIGNAL #3
C27 - IGNITION SIGNAL #4
C28 - SECONDARY THROTTLE VALVE ACTUATOR
C29 - SECONDARY THROTTLE POSITION SENSOR
C30 - SECONDARY THROTTLE CONTROL UNIT
C31 - GEAR POSITION SENSOR
C32 - INJECTOR SIGNAL #1
C33 - INJECTOR SIGNAL #2
C34 - INJECTOR SIGNAL #3
C35 - INJECTOR SIGNAL #4
C41 - FUEL PUMP CONTROL SYSTEM
C42 - IGNITION SWITCH SIGNAL
C46 - EXHAUST CONTROL VALVE ACTUATOR
C00 - NO FAULT
0helpful
1answer

Replaced Clutch Cable on Suzuki GS500 2004 model, Clutch feels like is fully disengaged when lever pull 2/3rds of the way in,

Sounds good or just adjust it so it has 1/4 inch of freeplay at the end of the handle. If the cable adjuster seems be be turned all the way in then theirs a screw and locknut adjuster where the cable connects on the engine end. with the lock nut loose turn the screw out for more freeplay and in for less. Make sure you tighten this locknut as it'll cause you all kinds of problems out on the road when it changes as you drive.
0helpful
1answer

Hi i have a 2004 sv1000s not getting any fire from the spark plug line i put the bike in dealer mode an i got c41 what dos that mean ?

GSXR Fuel Injection (FI) Code List:

C14 - THROTTLE POSITION SENSOR
C15 - ENGINE COOLANT TEMPERATURE SENSOR
C21 - INTAKE AIR TEMPERATURE SENSOR
C22 - ATMOSPHERIC PRESSURE SENSOR
C23 - TIPOVER SENSOR
C24 - IGNITION SIGNAL #1
C25 - IGNITION SIGNAL #2
C26 - IGNITION SIGNAL #3
C27 - IGNITION SIGNAL #4
C28 - SECONDARY THROTTLE VALVE ACTUATOR
C29 - SECONDARY THROTTLE POSITION SENSOR
C30 - SECONDARY THROTTLE CONTROL UNIT
C31 - GEAR POSITION SENSOR
C32 - INJECTOR SIGNAL #1
C33 - INJECTOR SIGNAL #2
C34 - INJECTOR SIGNAL #3
C35 - INJECTOR SIGNAL #4
C41 - FUEL PUMP CONTROL SYSTEM
C42 - IGNITION SWITCH SIGNAL
C46 - EXHAUST CONTROL VALVE ACTUATOR (1000 ONLY)

heres a list of fault codes hope it helps

John
0helpful
1answer

2004 suzuki verona unable to find exact throttle position sensor for the throttle body on my vehicle. All sensors I've seen look nothing like the one on the throttle body.

Check out autozone.com or advanceautoparts.com to use as a reference.

Need to specify year, make, and model and engine size.
0helpful
1answer

VEHICLES STARTS BUT GOES OFF IMMEDIATELY. iF GAS

The throttle position sensor responds to the accelerator pedal movement. This sensor is a kind of potentiometer which transforms the throttle position into output voltage and emits the voltage signal to the ECM. In addition, the sensor detects the opening and closing speed of the throttle valve and feeds the voltage signal to the ECM. Idle position of the throttle valve is determined by the ECM receiving the signal from the throttle position sensor. This one controls engine operation such as fuel cut, etc. The throttle position sensor unit has a built-in “wide open and closed throttle position switch,” which is not used to control the engine. For the G35, the throttle position sensor is part of the throttle control actuator.
0helpful
1answer

Jeep cherokee grand p 121 2004

code refers to throttle cable adjustment, throttle position sensor, throttle position switch,throttle pedal position sensor, throttle position position switch, this is the areas that you need to check out
0helpful
1answer

My Hyundai Santa Fe 2004 doesn't shift down from overdrive when driving at 70 mph. Recently replaced the crankshaft sensor and timing belt. It is an automatic and the other gears seem to shift alright....

You might try testing the tps. It may have a dead spot at the high end of the throttle opening. Make sure the resistance continues to change as you open the throttle all the way.

Throttle Position Sensor

Operation The throttle position sensor is a rotating type variable resistor that rotates with the throttle body-s throttle shaft to sense the throttle valve angle. As the throttle shaft rotates, the throttle angle of the sensor changes and the ECM/PCM detects the throttle valve opening based on the TPS output voltage.
Removal & Installation
  1. Disconnect the negative battery cable.
  2. Disconnect the sensor connector.
  3. Remove the sensor retaining screws. Remove the sensor from its mounting.
To install:
  1. Installation is the reverse of the removal procedure.
Testing 2.4L Engine
  1. Disconnect the sensor connector.
  2. Measure the resistance between terminal 1 (sensor ground) and terminal 2 (sensor power).
  3. Specification should be 3.5-6.5 kohm.
  4. Connect and analog ohmmeter between terminal 1 (sensor ground) and terminal 3 (sensor output).
  5. Operate the throttle valve slowly from the idle position to the full open position, and check that the resistance changes smoothly in proportion with the throttle valve opening angle.
  6. If the resistance is out of specification, or fails to change smoothly, replace the sensor.
2.7L Engine
  1. Disconnect the sensor connector.
  2. Measure the resistance between terminal 2 (sensor ground) and terminal 1 (sensor power).
  3. Specification should be 3.5-6.5 kohm.
  4. Connect and analog ohmmeter between terminal 2 (sensor ground) and terminal 3 (sensor output).
  5. Operate the throttle valve slowly from the idle position to the full open position, and check that the resistance changes smoothly in proportion with the throttle valve opening angle.
  6. If the resistance is out of specification, or fails to change smoothly, replace the sensor.
  1. Disconnect the sensor connector.
  2. Measure the resistance between terminal 2 (sensor ground) and terminal 1 (sensor power).
  3. Specification should be 1.6-2.4 kohm.
  4. Connect and analog ohmmeter between terminal 2 (sensor ground) and terminal 3 (sensor output).
  5. Operate the throttle valve slowly from the idle position to the full open position, and check that the resistance changes smoothly in proportion with the throttle valve opening angle.
  6. If the resistance is out of specification, or fails to change smoothly, replace the sensor.
3.5L Engine
  1. Disconnect the sensor connector.
  2. Measure the resistance between terminal 3 (sensor ground) and terminal 1 (sensor power).
  3. Specification should be 3.5-6.5 kohm.
  4. Connect and analog ohmmeter between terminal 3 (sensor ground) and terminal 2 (sensor output).
  5. Operate the throttle valve slowly from the idle position to the full open position, and check that the resistance changes smoothly in proportion with the throttle valve opening angle.
  6. If the resistance is out of specification, or fails to change smoothly, replace the sensor.

0996b43f802032c0-kkceyalxgv1x3gacwtllo1ys-3-1.gif
Not finding what you are looking for?

1,795 views

Ask a Question

Usually answered in minutes!

Top Suzuki Experts

Arnie Burke
Arnie Burke

Level 3 Expert

7339 Answers

Sean Wright
Sean Wright

Level 3 Expert

2045 Answers

Bob G

Level 2 Expert

104 Answers

Are you a Suzuki Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...