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Trying to replace gear on echo cs 440 chain saw and not sure how to remove old gear

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The IPL for a model 400 Echo can be found here:
http://www.echo-usa.com/pdf/documentation/CS400_C090_11_081007.pdf
It should not matter but please verify this fits your serial number.
From the IPL your saw has an outboard clutch. Use this the following as a guide. I didn't see any special tools on the IPL.

R² Drive Link Outboard Clutch
http://www.youtube.com/watch?v=cdqkIuVNUQc

  1. Check at the IPL for your saw to see if any special tools are needed.
  2. A length of starter cord or nylon rope may be used instead of the piston stop (retain 6" ± so you can remove it). Make sure the piston is near the top of the cylinder before feeding the cord or it can fall through the exhaust port and damage the piston as it rises.
  3. It is probably a left handed thread (tighten it to loosen it).
    Let us know how it worked for you. GL
    Lou

Posted on Sep 13, 2009

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