Question about Samsung HLR5688W 56" Rear Projection HDTV
How to replace the color wheel on Samsung HLR5688WX DLP TV
Samsung's digital light projection (DLP) televisions use a spinning color wheel to create the colors that are seen on the screen. If the color wheel becomes misaligned during use, it will become damaged and have to be replaced. Replacing the color wheel on a Samsung DLP television can be done at home, once a compatible-sized color wheel has been bought from a TV supply store.Replacing the color wheel yourself will void any Samsung warranty that might be in place, but is the only solution for getting the TV working again in as short a time as possible.
Put on the anti-static grounding strap to keep static electricity from damaging the internal components of the Samsung DLP TV. Turn the Samsung around so that the back is facing you. Make sure the Samsung is unplugged from the AC socket.
Use the Phillips screwdriver to remove all of the screws from the back panel. Put the screws aside. Pull off the back panel.
Loosen the two screws from each side of the projection bulb's case. Pull the projection bulb out. Put the projection bulb aside. Use the Phillips screwdriver to remove the two screws from the left side panel. Pull the side panel and the circuit board attached to it out carefully and put it down so that the cables attached to it have not been pulled out.
Take a picture of the power cable's position with the digital camera so that you can put it back correctly later. Pull the power cable out from inside of the Samsung's case so that the center panel is free to be pulled out. Remove the two large headed screws from the center panel with the Phillips screwdriver. Remove the top two screws holding the panel to the plastic case using the Phillips screwdriver.
Slowly slide the center unit out a few inches. Take a picture of the projector lens' positioning with the digital camera so that you can put it back correctly later. Unplug the two cables from the left side of the center panel. Unscrew the sensor switch using the Phillips screwdriver. Slide the center panel completely out of the Samsung and put it down on the clean cloth. Blow off the color wheel assembly with the compressed air.
Use the tweezers to remove the green plug from the top of the color wheel cover. Use the tweezers to remove the two cables at the side that are coming from the color wheel. Use the Phillips jeweler's screwdriver to remove the screws from the top, front and back of the color wheel cover. Slide the color wheel cover straight up to expose the color wheel.
Use the Phillips screwdriver to remove the three screws holding the color wheel to the color wheel assembly. Lift the color wheel up and out of the color wheel assembly and discard it.
Position the replacement color wheel in the color wheel assembly. Reassemble the color wheel and reassemble the color wheel assembly. Put the color wheel assembly back into position in the rear of the Samsung DLP TV. Reassemble the Samsung DLP TV. Plug the Samsung DLP TV back in for power. Turn the Samsung on and enjoy seeing the colors displayed properly again now that you have replaced the color wheel.
Posted on Aug 31, 2010
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Posted on Jan 02, 2017
all 3 lights blinking means lamp has a fault the service manual says replace the lamp. If you need the service training manual for that model let me know and I will post the link as the training manual has excellent trouble shooting breakdowns for that model DLP
Posted on Mar 26, 2008
Some of these sets have a jumper plug that has to be removed when you install the newer type of color wheel.
The jumper if it has it usually causes the color to look funny blue instead of normal.
It is located on the DMD board--the metal box on the light engine where the two plugs from the color wheel are.
It will be in a small opening on the metal shield that covers it--small and rectangular in shape--it has a small metal tab across it--it jumps two pins--
if it is there with a hemostat or small needle nose pliers pull it carefully out and see what you have--The CCA adjustments are done in the TECH MENU--look to see first if the jumper is there and remove it.
A lot of places that sell the wheel do not tell people about this.
If this has helped you rate this solution, as I do this here for FREE.
Posted on Nov 14, 2009
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