Use any rather large piece of cloth like a bed sheet, curtain, table cloth, etc. You can just dye it black or whatever color you need if the material is not the color you need for your kid's cape. Trim/cut to size needed, sew raw ends. Just fold 3/4 of an inch to the top part where you will can in some ribbon to be able to fasten the cape around the neck. An option instead of tying around the neck, would be to gather the tops and sew in place then attach to the shirt or costume using velcro.
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