2005 Suzuki Boulevard C90T Logo
Posted on Jun 19, 2014
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MY STARTER WILL NOT DISENGAGE ON 2005 SUZUKI BOULEVARD C90

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Joel Friedenberg

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  • Master 1,114 Answers
  • Posted on Jun 19, 2014
Joel Friedenberg
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Joined: May 17, 2009
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This is not an uncommon problem with starter pinion gears. Some times when the starter is replaced the shim between the starter and the flywheel is left out or the wrong shim is used. If the starter has not been replaced and the issue is not with a wrong shim, I would try to lubricate the pinion gear ( WD40, etc.) and tap it gently with a rubber mallet , and see if it retracts. You may get lucky and the gear will retract, but in the long run, you should consider replacing the starter with a new one.

5 Related Answers

Anonymous

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  • Posted on Jan 02, 2009

SOURCE: backfiring

when you replaced the exaust you should of had the jetting changed they have to be rejetted.
there is your problem

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Anonymous

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  • Posted on Apr 25, 2009

SOURCE: Need help with an Oil and filter change on a 2005 Suzuki M50

Go here:

http://www.moccsplace.com/

Download the service manual.

tim winter

  • 200 Answers
  • Posted on May 10, 2009

SOURCE: Fuse box, Suzuki Boulevard C50 2005

Should be behind one of your sidecovers. I f you did'nt get a manual w/yor bike then order one from your dealer. It's an invaluable tool....Good luck to you friend....Tim

Anonymous

  • 2 Answers
  • Posted on Feb 15, 2010

SOURCE: '05 Suzuki Boulevard C90 sometimes won't turn

I've got a 2006 and just found this while surfing around...


Realistically, diagnosing the problem behind a bike that won't start, can be a frustrating experience, as there are many potential problems that can create the same symptoms. Here are a couple of guidelines to help determine the root of a "labored" starting problem, and by "labored", we mean that the starter motor kicks in and attemps to turn the engine over, but either can't get it over the "hump", or does so with a lot more effort than usual.

If your battery is over two years old, and you CONSISTENTLY have a labored start, then the first suspect will be the battery.

If she starts cold with no problems, but CONSISTENTLY has labored starting while hot, then the charging system should be checked. A grounding rectifier can actually discharge your battery while you ride. The battery can somewhat recover while sitting, so it may well start the bike while its cold, but then not be able to start it after only a few miles of riding.

If everything on the bike seems to be in perfect order, and you OCCASIONALLY have a labored start, or no-start, for no apparent reason, and with no perceived pattern, then very likely, the rear decomp cam is loose. A good test for this is to place the bike in second or third gear when it won't crank, and push it backwards a few inches while in gear, then try again. If it starts then, you definately have a loose rear cam. Pushing the bike backwards while in gear moves the rear piston back off its compression stroke enough to give the system a running start at it when you push the button. This will only happen when the rear cylinder stops on its compression stroke. Therefore, it seems impossible to predict when it won't start. Might be cold, might be hot, might only happen once today, but maybe three times tomorrow...This occasional no-start is the prime indicator that the problem lies with the rear decomp cam. (If the front cam were out of adjustment, it would NEVER start properly, as both cams would then be off their specs.)

---Quoted from http://www.moccsplace.com/images/decomp/decomp.htm

Testimonial: "I thought it might be something with the compression stroke as well, it appeared to labor. Finally replaced the starter, hasn't given me a problem sin"

Anonymous

  • 15 Answers
  • Posted on Mar 29, 2010

SOURCE: battery location in the bike

It's in a box on the front of the bike located under the oil cooler (looks like a mini radiator and has two hoses going to it). If you look right under that cooler you should see a metal plate with ribs on it (either 3 or 4 ribs) that's the front plate. Just above that is a plastic lid to the battery box.

The battery cables are routed behind the box. Once you get the lid off (two screws one on either side) you should see the indents for the cables in the lid. The battery terminals face the rear of the bike.

Hope this helps.

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Setting idle

If you have carbs:

http://www.bikebandit.com/2005-suzuki-boulevard-c90-vl1500-carburetor/o/m147639sch503698


Part #60 adjusts both carbs' idle speed evenly.

If you have throttle bodies:

http://www.bikebandit.com/2005-suzuki-boulevard-c90-vl1500-throttle-body/o/m147639sch506971

Part # 14 should adjust the idle speed on both.
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