2005 Harley Davidson FLHTC - FLHTCI Electra Glide classic Logo
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Anonymous Posted on May 04, 2014

Harley torque specs

Exhaust torque

1 Answer

jfhinton45

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  • Harley Davidson Master 3,506 Answers
  • Posted on Oct 17, 2014
jfhinton45
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Tighten the top nut of the front cylinder head exhaust flange to 9-18 in-lbs (1-2 Nm), then tighten the bottom nut to 100-120 in-lbs (11.3-13.6 Nm), final tighten the top nut to 100-120 in-lbs (11.3-13.6Nm), then tighten the bottom nut of the rear cylinder head exhaust flange to 9-18 in-lbs (1-2 Nm), tighten the top nut to 100-120 in-lbs (11.3-13.6 Nm), then final tighten the bottom nut to 100-120 in-lbs (11.3-13.6Nm), tighten the transmission exhaust bracket clamp bolt to 60-96 in-lbs (6.8-10.8 Nm), tighten the two bolts with lockwashers, tighten the four TORCA clamps to 45-60 ft-lbs (61- 81 Nm) in the following order, crossover pipe to left side muffler, then rear header pipe to right side muffler, then front header pipe to rear header pipe, then rear header pipe to crossover pipe, tighten the Keps nut securing the bracket tab to the exhaust support bracket, open the worm drive clamps and install the six heat shields onto the exhaust pipes positioning each clamp so that the screw is on the outboard side in the most accessible position and then tighten them to 20-40 in-lbs (2.3-4.5 Nm).

5 Related Answers

Anonymous

  • 150 Answers
  • Posted on Jul 25, 2009

SOURCE: need the torques specs for the 2 nuts on the clutch on a harley

50 ft lbs and it is a left is tight nut...don't worry about adjuster nut on clutch just good ole tight will work on that one. compensating nut ( one in front) is 150 ft lbs.

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Anonymous

  • 1 Answer
  • Posted on Jul 27, 2009

SOURCE: torque specs for derby , inspection cover, &

what is the torque specs for a derby cover on my 2009 Soft tail?

Anonymous

  • 4565 Answers
  • Posted on Sep 24, 2009

SOURCE: Need the torque specs on clutch for a 85 FLHTC

The torque specs are the same as with any Evolution engine. The compensator sprocket 150-165 foot pounds.
Clutch hub nut (left handed threads) 60-80 foot pounds.

Use Loctite 271 on threads. Two lines in nut on Compensator and one line in clutch hub nut.

Anonymous

  • 96 Answers
  • Posted on Dec 13, 2009

SOURCE: what are the torque specs on a 2001 harley fat boy

Maximum Torque: 106 Nm (78.2 ft. lbs) @ 3200 rpm

Anonymous

  • 4565 Answers
  • Posted on Aug 09, 2010

SOURCE: 1982 Harley davidson shovel head , i need the

I always pull them to 70 foot pounds in a criss cross pattern. Start the engine up and allow it to warm up. When cool, retorque the heads in the same manner. I only use Fire Ring head gaskets.

Good luck
Steve

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Hello, I'm installing new Thunderheader 2 - 1 exhaust pipes on my 2001 Fatboy. I need to know the torque specs on the bolts. Thanks!

Nuts (cylinder studs) - 60-80 inch pounds.
Nuts exhaust support tubes to frame - 19 foot pounds
Muffler support nuts - 19 foot pounds

Keep in mind that these torque values are for original stock equipment and may not be correct for your aftermarket parts applications. Use you common sense when installing the exhaust system. If a bolt looks and acts like it won't withstand the torque, don't try to apply it. People have been working on Harleys for years without the benefit of a torque wrench. It's not rocket science.

Good Luck
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