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Re: lawn boy mower bought used wouldnt start then the...
There are 3 bolts that you remove and thatwill allow the coil houseing to come off pull off buy new rope and wind the rop onto the rope holder then roll the spring to it's tighest postion put pull handle on and tie know it rope burn the end of the rope with a lighter to keep it from comming apart, be sure to thread the rope threw any holes before tieing knot. then replace it back on and bolt it together. and your set.
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Feb 16, 2012 - Uploaded by Champion Power Equipment
How To: Rewind a Recoil Rope (Fix a Broken Recoil Rope) .... Back off until rope hole in pulley lines up ...
Jul 15, 2011 - Uploaded by eReplacementParts.com
How to Repair a Small Engine Recoil Starter ... Would like to now use the pull cord on the mower but it won ...
OK first remove recoil unit off motor, Whats the pull start.
Next pull the rope all the way out.Watch the direction the rope pulling is turning. When the rope is pulled as far it can be put something in to hold pulley where it is. Cut off rope knot and remove rope.Then hold pulley remove what is holding it from moving then continue turning rope pulley in same direction until it stops.Then turn opposite way to line up hole in pulley and hole in metal shield and block. Then slide rope through holes and tie knot tight. Release pulley slowly and rope is going to retract just like new...
Remove the 3 nuts holding the recoil assembly to the flywheel. Observe how the old rope is attached and wound. Rope is sold by the foot at mower repair shops. 3-4 ft should do. The rope is held in the recoil assembly by a knot and held in the handle by a knot.
Remove nuts mounting recoil assembly. Observe how rope is wound around pulley. Find end knot in pulley wheel. Cutoff end knot and remove old rope. Find end knot in handle, use needle nose pliers pull thru old rope. Rope is sold by the foot at mower repair shops. Replace rope as observed before removal. Cut to size after wrapping recoil assembly and attaching thru handle at proper length if at recoil assembly or on mower handle. Ensure good knot in hole of recoil assembly and handle.
Remove recoil assembly from top of engine. Observe recoil wheel and find knotted end of rope in wheel, Observe direction of rope wrapped around wheel, cut knot off wheel end of rope remove rope. Rope purchased by the foot at mower repair shop. Feed new rope end into hole in recoil wheel wrap around in correct direction, feed rope thru recoil cover, remove old rope from handle, feed new rope thru handle to proper length, Knot rope to stay in handle.
Your starter/recoil unit has malfunctioned. Disassembly/inspection down to the point where you can get the recoil off will be required. Remove the engine cover screws. The recoil unit may be part of the cover or may be under it. You will easily be able to access it. Replacement parts for your mower are readily available.
You may need to install a new pull rope. This isn't novice work but it is common sense work. Mower may have other issues as well. A small lawnmower engine has 4 things that are crucial to its operation (besides the obvious pull or electric start system). They have to have clean motor oil (SAE 30 usually in summer). Clean air (good air filter). Fresh, clean fuel. (not over 30 days old). A strong spark from the ignition. Any thing deviating from these things inevitably causes problems.
The shroud and cover wil have to be removed to install new rope. Its not rocket science if ya'll want to attempt it Take your time and note or draw which screws go where as ya remove um. Loading the recoil spring for rope is an endeavor not too easily done but you can do it.
The recoil spring has broken. These are available at any lawn mower parts supply store. The process of changing the spring is tedious but can be done by anyone with average mechanical ability. If you removed the recoil assy (and air shroud if it is riveted on) and took the assembly to a Lawn Mower Repair shop usually they will change out the spring while you wait. If you can't get the recoil assy off take the mower with you to the repair shop. Again most shops will fix it while you if wait but if they are very busy usually they are serviced within 24 hours.
If you do attempt this yourself check in the tips section of FixYa on how to change the recoil stater rope after replacement of the spring.
I highly recommend you replace the pull rope at the time of the recoil spring replacement.
One final note... there is a possibility that the pull rope spool has been damaged where the spring attaches.
If it is just the rope that broke you can take the recoil to any lawn mower repair shop and they will repair your recoil by replacing the needed parts or replace the rope. You do not need to take the whole unit to the lawn mower repair shop. FYI a NEW honda recoil assy ranges from $32.00 - $68.00 depending on net source.