Question about Toys
If you have just put the k&n air filter on then because with the filter, it removes the choke which makes it harder to start with the pull starter, Try removing & resetting the carb & manifold gaskets. Make sure to us some Locktite on the screws. Also check your hp carb settings and make sure they are exactly the instructions say, make them perfect. High speed 1 full turn out, Low Speed 1 & 1/2 turns out, idle screw all the way in. You can download full instructions here:
Super X Ped Instructions Manual
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Posted on Jun 20, 2009
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Posted on Jan 02, 2017
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Dec 21, 2016 | 2007 Bajaj Pulsar 150
It's a pretty big job. You need to be competent (and confident) with tools as well as diagnosing and repairing gas engines. Without knowing the details of your scooter, the overview is this: 1) Remove the carburetor (if mounted to the cylinder), exhaust pipe, cylinder head, cylinder and piston. 2) Have the cylinder bored out** to provide the correct clearance between the cylinder and the piston (if different from the scooter manufacturer's clearance this information should be provided by kit manufacturer). 3) Modify the head (more machine work to reshape the combustion chamber to work with the larger bore). 3) Reassemble. 4) Modify the fuel system (usually a carburetor) to correctly fuel the now larger displacement engine. 5) Get the new set up running and then tune it to run properly without damaging itself from an incorrect fuel mixture.
** Some cylinders are aluminum with a steel sleeve that forms the bore that piston runs in. Some are aluminum with a thin nikasil coating on the aluminum bore. These will be much more expensive to bore out as they will need to have the coating replaced after being bored out.
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